# -*- coding: utf-8 -*- from __future__ import annotations import subprocess import sys from pathlib import Path DESKTOP = Path(r"C:\Users\user\Desktop") ABAQUS = Path(r"C:\SIMULIA\Commands\abaqus.bat") INIT_CAE = DESKTOP / "task18_punch_plate_init.cae" GT_CAE = DESKTOP / "result" / "Task18_PunchPlate_GT.cae" ODB = DESKTOP / "result" / "Task18_PunchPlate.odb" METRICS = DESKTOP / "result" / "metrics.json" CHECKER = DESKTOP / "__task18_abaqus_checker.py" RESULT = DESKTOP / "__task18_abaqus_result.txt" DETAIL = DESKTOP / "__task18_abaqus_detail.txt" EVIDENCE = DESKTOP / "__task18_abaqus_evidence.json" CHECKER_SOURCE = r'''# -*- coding: utf-8 -*- from __future__ import print_function import json import math import os import re import traceback from abaqus import mdb, openMdb from abaqusConstants import OFF from caeModules import * from odbAccess import openOdb DESKTOP = r"C:\Users\user\Desktop" INIT_CAE = os.path.join(DESKTOP, "task18_punch_plate_init.cae") GT_CAE = os.path.join(DESKTOP, "result", "Task18_PunchPlate_GT.cae") ODB_PATH = os.path.join(DESKTOP, "result", "Task18_PunchPlate.odb") METRICS_PATH = os.path.join(DESKTOP, "result", "metrics.json") RESULT_PATH = os.path.join(DESKTOP, "__task18_abaqus_result.txt") DETAIL_PATH = os.path.join(DESKTOP, "__task18_abaqus_detail.txt") EVIDENCE_PATH = os.path.join(DESKTOP, "__task18_abaqus_evidence.json") JOB_NAME = "Task18_PunchPlate" MODEL_NAME = "PunchPlate2D" FLOAT = r"[-+]?(?:\d+(?:\.\d*)?|\.\d+)(?:[Ee][-+]?\d+)?" DETAILS = [] RECOMPUTED = {} INIT_PLATE_SIGNATURE = None INIT_PUNCH_EDGE_SIGNATURE = None CAE_PLATE_SIGNATURE = None def log(message): DETAILS.append(str(message)) def finite(value): try: return math.isfinite(float(value)) except Exception: return False def close(actual, expected, rel=1.0e-6, abs_tol=1.0e-9): try: actual = float(actual) expected = float(expected) return math.isfinite(actual) and abs(actual - expected) <= max(abs_tol, rel * abs(expected)) except Exception: return False def point3(values): result = [float(value) for value in values] while len(result) < 3: result.append(0.0) return tuple(result[:3]) def node_bounds(nodes): xyz = [point3(node.coordinates) for node in nodes] if not xyz: return None return tuple((min(point[i] for point in xyz), max(point[i] for point in xyz)) for i in range(3)) def bounds_match(observed, expected, tolerance=1.0e-6): if observed is None: return False return all( abs(observed[axis][end] - expected[axis][end]) <= tolerance for axis in range(3) for end in range(2) ) def vertex_coordinates(vertices): return sorted(tuple(round(value, 6) for value in point3(vertex.pointOn[0])) for vertex in vertices) def analytical_edge_signature(edges): return sorted(tuple(round(value, 6) for value in point3(edge.pointOn[0])) for edge in edges) def mesh_signature(nodes, elements): node_list = list(nodes) node_coordinates = [ tuple(round(value, 8) for value in point3(node.coordinates)) for node in node_list ] coordinates_by_label = { int(node.label): coordinates for node, coordinates in zip(node_list, node_coordinates) } element_list = list(elements) connectivity_is_indexed = any( int(value) == 0 for element in element_list for value in element.connectivity ) element_signature = [] for element in element_list: if connectivity_is_indexed: connected = [node_coordinates[int(value)] for value in element.connectivity] else: connected = [coordinates_by_label[int(value)] for value in element.connectivity] element_signature.append((str(element.type).upper(), tuple(sorted(connected)))) return sorted(node_coordinates), sorted(element_signature) def node_region_signature(region): return sorted( ( str(node.instanceName).upper(), int(node.label), tuple(round(value, 8) for value in point3(node.coordinates)), ) for node in region.nodes ) def reference_point_signature(region): return sorted(repr(point) for point in region.referencePoints) def keyword_data(text, keyword): result = [] collecting = False for raw_line in text.splitlines(): line = raw_line.strip() if line.startswith("**"): continue if line.startswith("*"): collecting = line.split(",", 1)[0].strip() == keyword continue if collecting and line: result.append(tuple(item.strip() for item in line.split(","))) return result def named_keyword_data(text, keyword, name): headers = [] result = [] collecting = False expected_name = "NAME=" + name for raw_line in text.splitlines(): line = raw_line.strip() if line.startswith("**"): continue if line.startswith("*"): fields = [item.strip() for item in line.split(",")] collecting = ( fields[0] == keyword and expected_name in [item.replace(" ", "") for item in fields[1:]] ) if collecting: headers.append(line) continue if collecting and line: result.append(tuple(item.strip() for item in line.split(","))) return headers, result def check_base_model(model): if set(model.parts.keys()) != {"Plate", "Punch"}: log("part names mismatch: %s" % list(model.parts.keys())) return False plate = model.parts["Plate"] punch = model.parts["Punch"] if not bounds_match(node_bounds(plate.nodes), ((-20.0, 20.0), (-12.0, 0.0), (0.0, 0.0))): log("plate geometry mismatch: %s" % (node_bounds(plate.nodes),)) return False if len(plate.nodes) != 533 or len(plate.elements) != 480: log("plate mesh count mismatch: nodes=%s elements=%s" % (len(plate.nodes), len(plate.elements))) return False if len(plate.nodes) + 1 > 1000: log("Learning Edition node limit exceeded") return False if set(str(element.type).upper() for element in plate.elements) != {"CPE4R"}: log("plate must use CPE4R plane-strain elements") return False if set(model.sections.keys()) != {"PlateSection"}: log("section repository mismatch") return False if str(model.sections["PlateSection"].material) != "EngineeringPolymer": log("PlateSection material binding mismatch") return False if len(plate.sectionAssignments) != 1 or str(plate.sectionAssignments[0].sectionName) != "PlateSection": log("plate section assignment mismatch") return False if set(plate.surfaces.keys()) != {"PLATE_TOP"} or set(plate.sets.keys()) != {"PLATE_BOTTOM"}: log("plate init surfaces/sets mismatch") return False if len(punch.nodes) or len(punch.elements) or len(punch.edges) != 2 or len(punch.referencePoints) != 1: log("analytical rigid punch topology mismatch") return False expected_vertices = [(-5.0, 0.0, 0.0), (0.0, -5.0, 0.0), (5.0, 0.0, 0.0)] if vertex_coordinates(punch.vertices) != expected_vertices: log("punch radius/geometry mismatch: %s" % (vertex_coordinates(punch.vertices),)) return False expected_edge_signature = [(-4.619398, -1.913417, 0.0), (1.913417, -4.619398, 0.0)] if analytical_edge_signature(punch.edges) != expected_edge_signature: log("punch analytical edge geometry mismatch: %s" % (analytical_edge_signature(punch.edges),)) return False if set(punch.surfaces.keys()) != {"PUNCH_CONTACT"} or set(punch.sets.keys()) != {"PUNCH_RP"}: log("punch init surface/reference-point set mismatch") return False try: elastic = model.materials["EngineeringPolymer"].elastic.table[0] except Exception: log("EngineeringPolymer elastic material missing") return False if not close(elastic[0], 2100.0) or not close(elastic[1], 0.35): log("EngineeringPolymer elastic values mismatch: %s" % (elastic,)) return False assembly = model.rootAssembly if set(assembly.instances.keys()) != {"Plate-1", "Punch-1"}: log("assembly instance names mismatch: %s" % list(assembly.instances.keys())) return False if not bounds_match(node_bounds(assembly.instances["Plate-1"].nodes), ((-20.0, 20.0), (-12.0, 0.0), (0.0, 0.0))): log("plate instance placement mismatch") return False expected_instance_vertices = [(-5.0, 5.0, 0.0), (0.0, 0.0, 0.0), (5.0, 5.0, 0.0)] if vertex_coordinates(assembly.instances["Punch-1"].vertices) != expected_instance_vertices: log("punch instance placement mismatch") return False return True def check_init(): global INIT_PLATE_SIGNATURE, INIT_PUNCH_EDGE_SIGNATURE openMdb(pathName=INIT_CAE) if MODEL_NAME not in mdb.models: log("init model missing") return False model = mdb.models[MODEL_NAME] if not check_base_model(model): log("init base model invalid") return False if set(model.steps.keys()) != {"Initial"}: log("init must contain only Initial step") return False if ( model.interactions.keys() or model.loads.keys() or model.boundaryConditions.keys() or model.rootAssembly.sets.keys() or mdb.jobs.keys() ): log("init is already completed") return False plate = model.rootAssembly.instances["Plate-1"] INIT_PLATE_SIGNATURE = mesh_signature(plate.nodes, plate.elements) INIT_PUNCH_EDGE_SIGNATURE = analytical_edge_signature(model.parts["Punch"].edges) return True def write_input_and_check_cae(): global CAE_PLATE_SIGNATURE openMdb(pathName=GT_CAE) if MODEL_NAME not in mdb.models: log("GT model missing") return False model = mdb.models[MODEL_NAME] if not check_base_model(model): return False assembly = model.rootAssembly CAE_PLATE_SIGNATURE = mesh_signature( assembly.instances["Plate-1"].nodes, assembly.instances["Plate-1"].elements, ) if CAE_PLATE_SIGNATURE != INIT_PLATE_SIGNATURE: log("init/GT plate node-coordinate or element-connectivity signature mismatch") return False if analytical_edge_signature(model.parts["Punch"].edges) != INIT_PUNCH_EDGE_SIGNATURE: log("init/GT analytical punch edge signature mismatch") return False if set(model.steps.keys()) != {"Initial", "IndentationStep"}: log("analysis steps mismatch: %s" % list(model.steps.keys())) return False step = model.steps["IndentationStep"] if step.__class__.__name__ != "StaticStep" or str(step.nlgeom).upper() != "ON": log("nonlinear StaticStep missing") return False if ( not close(step.initialInc, 0.01) or not close(step.minInc, 1.0e-6) or not close(step.maxInc, 0.05) or int(step.maxNumInc) != 300 ): log("step increment controls mismatch") return False if set(model.interactions.keys()) != {"PunchPlateContact"}: log("contact interaction mismatch") return False interaction = model.interactions["PunchPlateContact"] if ( interaction.__class__.__name__ != "SurfaceToSurfaceStd" or str(interaction.sliding).upper() != "FINITE" or bool(interaction.suppressed) ): log("surface-to-surface finite-sliding contact missing") return False if "PUNCH_CONTACT" not in repr(interaction.main).upper() or "PLATE_TOP" not in repr(interaction.secondary).upper(): log("contact surfaces mismatch") return False try: prop = model.interactionProperties["FrictionlessHard"] if str(prop.normalBehavior.pressureOverclosure).upper() != "HARD": raise ValueError("normal behavior") if str(prop.normalBehavior.allowSeparation).upper() != "ON": raise ValueError("separation behavior") if str(prop.tangentialBehavior.formulation).upper() != "FRICTIONLESS": raise ValueError("tangential behavior") except Exception: log("hard frictionless contact property missing") return False if model.loads.keys(): log("unexpected external load repository") return False if set(model.boundaryConditions.keys()) != {"PlateBottomFixed", "PunchMotion"}: log("boundary-condition repository mismatch") return False if set(assembly.sets.keys()) != {"PLATE_BOTTOM_NODES", "PUNCH_RP_NODE"}: log("result-extraction assembly sets mismatch") return False if node_region_signature(assembly.sets["PLATE_BOTTOM_NODES"]) != node_region_signature( assembly.instances["Plate-1"].sets["PLATE_BOTTOM"] ): log("PLATE_BOTTOM_NODES members do not match Plate-1.PLATE_BOTTOM") return False if reference_point_signature(assembly.sets["PUNCH_RP_NODE"]) != reference_point_signature( assembly.instances["Punch-1"].sets["PUNCH_RP"] ): log("PUNCH_RP_NODE members do not match Punch-1.PUNCH_RP") return False if ( set(mdb.jobs.keys()) != {JOB_NAME} or mdb.jobs[JOB_NAME].model != MODEL_NAME or int(mdb.jobs[JOB_NAME].numCpus) != 1 ): log("job/model association mismatch") return False os.chdir(DESKTOP) mdb.jobs[JOB_NAME].writeInput(consistencyChecking=OFF) input_path = os.path.join(DESKTOP, JOB_NAME + ".inp") text = open(input_path, "r").read().upper() required_fragments = ( "*ELEMENT, TYPE=CPE4R", "*RIGID BODY, REF NODE=PUNCH-1-REFPT_, ANALYTICAL SURFACE=PUNCH_CONTACT", "*SURFACE INTERACTION, NAME=FRICTIONLESSHARD", "*FRICTION\n0.", "*SURFACE BEHAVIOR, PRESSURE-OVERCLOSURE=HARD", "*STEP, NAME=INDENTATIONSTEP, NLGEOM=YES, INC=300", ) for fragment in required_fragments: if fragment not in text: log("generated input missing semantic fragment: " + fragment) return False surface_headers, surface_data = named_keyword_data(text, "*SURFACE", "PUNCH_CONTACT") expected_surface_header = "*SURFACE, TYPE=SEGMENTS, NAME=PUNCH_CONTACT" if surface_headers != [expected_surface_header] or len(surface_data) != 3: log("PUNCH_CONTACT must be one analytical TYPE=SEGMENTS surface") return False if ( surface_data[0][0] != "START" or surface_data[1][0] != "CIRCL" or surface_data[2][0] != "CIRCL" or len(surface_data[0]) != 3 or len(surface_data[1]) != 5 or len(surface_data[2]) != 5 ): log("PUNCH_CONTACT must contain START followed by two CIRCL arcs and no LINE segments") return False try: start = tuple(float(value) for value in surface_data[0][1:]) first_end = tuple(float(value) for value in surface_data[1][1:3]) first_center = tuple(float(value) for value in surface_data[1][3:5]) second_end = tuple(float(value) for value in surface_data[2][1:3]) second_center = tuple(float(value) for value in surface_data[2][3:5]) except Exception: log("PUNCH_CONTACT analytical segment coordinates are invalid") return False expected_points = ( (start, (5.0, 0.0)), (first_end, (0.0, -5.0)), (first_center, (0.0, 0.0)), (second_end, (-5.0, 0.0)), (second_center, (0.0, 0.0)), ) if any(not all(close(actual, wanted) for actual, wanted in zip(observed, expected)) for observed, expected in expected_points): log("PUNCH_CONTACT CIRCL endpoint or common-center geometry mismatch") return False arc_points = (start, first_end, second_end) if any(not close(math.hypot(point[0], point[1]), 5.0) for point in arc_points): log("PUNCH_CONTACT CIRCL radius must be 5") return False contact_lines = re.findall(r"(?m)^\*CONTACT PAIR[^\n]*", text) expected_contact = "*CONTACT PAIR, INTERACTION=FRICTIONLESSHARD, TYPE=SURFACE TO SURFACE" first_step = text.find("*STEP") contact_position = text.find(expected_contact) if ( contact_lines != [expected_contact] or contact_position < 0 or first_step < 0 or contact_position >= first_step or keyword_data(text, "*CONTACT PAIR") != [ ("PLATE-1.PLATE_TOP", "PUNCH-1.PUNCH_CONTACT") ] ): log("contact-pair count mismatch") return False expected_boundaries = sorted([ ("PLATE-1.PLATE_BOTTOM", "ENCASTRE"), ("PUNCH-1.PUNCH_RP", "1", "1"), ("PUNCH-1.PUNCH_RP", "2", "2", "-0.1"), ("PUNCH-1.PUNCH_RP", "6", "6"), ]) if sorted(keyword_data(text, "*BOUNDARY")) != expected_boundaries: log("generated input boundary-condition DOFs mismatch") return False static_data = keyword_data(text, "*STATIC") if ( len(static_data) != 1 or len(static_data[0]) != 4 or not all( close(actual, expected) for actual, expected in zip(static_data[0], (0.01, 1.0, 1.0e-6, 0.05)) ) ): log("generated input Static increment controls mismatch") return False if re.search(r"(?m)^\*(?:CLOAD|DLOAD|DSLOAD)\b", text): log("unexpected force/pressure load keyword") return False displacement = re.search( r"(?m)^\s*PUNCH-1\.PUNCH_RP\s*,\s*2\s*,\s*2\s*,\s*(" + FLOAT + r")\s*$", text, ) if not displacement or not close(displacement.group(1), -0.1): log("-0.1 mm punch displacement missing from generated input") return False return True def field_by_prefix(frame, prefix): matches = [name for name in frame.fieldOutputs.keys() if str(name).strip().upper().startswith(prefix)] if len(matches) != 1: raise ValueError("field prefix %s matched %s" % (prefix, matches)) return matches[0], frame.fieldOutputs[matches[0]] def scalar(value): try: return float(value.data) except Exception: return float(value.data[0]) def check_odb_and_metrics(): odb = openOdb(path=ODB_PATH, readOnly=True) try: status = str(odb.diagnosticData.jobStatus).upper() if status != "JOB_STATUS_COMPLETED_SUCCESSFULLY": log("ODB job status mismatch: " + status) return False if set(odb.steps.keys()) != {"IndentationStep"}: log("ODB step names mismatch") return False step = odb.steps["IndentationStep"] if len(step.frames) < 2: log("ODB has too few converged frames") return False frame = step.frames[-1] if not close(frame.frameValue, 1.0, rel=1.0e-5): log("analysis did not reach full step time") return False instances = odb.rootAssembly.instances if set(instances.keys()) != {"PLATE-1", "PUNCH-1"}: log("ODB instance names mismatch") return False plate = instances["PLATE-1"] punch = instances["PUNCH-1"] if len(plate.nodes) != 533 or len(plate.elements) != 480: log("ODB plate mesh mismatch") return False if not bounds_match(node_bounds(plate.nodes), ((-20.0, 20.0), (-12.0, 0.0), (0.0, 0.0))): log("ODB plate bounds mismatch") return False if mesh_signature(plate.nodes, plate.elements) != CAE_PLATE_SIGNATURE: log("CAE/ODB plate node-coordinate or element-connectivity signature mismatch") return False if len(punch.nodes) != 1 or len(punch.elements) != 0: log("ODB analytical rigid punch topology mismatch") return False punch_coordinate = point3(punch.nodes[0].coordinates) if any(abs(punch_coordinate[index] - (0.0, 5.0, 0.0)[index]) > 1.0e-6 for index in range(3)): log("ODB punch reference-point location mismatch: %s" % (punch_coordinate,)) return False for set_name in ("PLATE_BOTTOM_NODES", "PUNCH_RP_NODE"): if set_name not in odb.rootAssembly.nodeSets: log("ODB node set missing: " + set_name) return False for field_name in ("U", "S", "RF"): if field_name not in frame.fieldOutputs: log("ODB field missing: " + field_name) return False cpress_name, cpress = field_by_prefix(frame, "CPRESS") copen_name, copen = field_by_prefix(frame, "COPEN") for field_name in (cpress_name, copen_name): normalized = str(field_name).upper() if "PLATE-1_PLATE_TOP" not in normalized or "PUNCH-1_PUNCH_CONTACT" not in normalized: log("contact output belongs to unexpected surfaces: " + normalized) return False pressure_values = [scalar(value) for value in cpress.values if finite(scalar(value))] positive_pressures = [value for value in pressure_values if value > 1.0e-8] if len(positive_pressures) < 2: log("insufficient active contact pressure values") return False opening_values = [ scalar(value) for value in copen.values if finite(scalar(value)) and scalar(value) > -1.0e30 ] if ( len(opening_values) < 3 or min(opening_values) < -0.02 or max(opening_values) > 0.5 or min(opening_values) > 0.0 ): log("COPEN values are missing or inconsistent with punch contact") return False max_contact_pressure = max(positive_pressures) bottom = odb.rootAssembly.nodeSets["PLATE_BOTTOM_NODES"] punch_rp = odb.rootAssembly.nodeSets["PUNCH_RP_NODE"] bottom_reaction = math.fsum( float(value.data[1]) for value in frame.fieldOutputs["RF"].getSubset(region=bottom).values ) rp_reaction = math.fsum( float(value.data[1]) for value in frame.fieldOutputs["RF"].getSubset(region=punch_rp).values ) displacement_values = frame.fieldOutputs["U"].getSubset(region=punch_rp).values if len(displacement_values) != 1: log("punch reference-point displacement cardinality mismatch") return False punch_displacement = float(displacement_values[0].data[1]) max_mises = max( [float(value.mises) for value in frame.fieldOutputs["S"].values if finite(value.mises)] or [0.0] ) punch_reaction = abs(rp_reaction) if not (5.0 < max_contact_pressure < 500.0): log("contact pressure outside physical range") return False if not close(punch_displacement, -0.1, rel=1.0e-5, abs_tol=1.0e-6): log("ODB punch displacement mismatch: %s" % punch_displacement) return False if not (1.0 < punch_reaction < 1000.0): log("punch reaction outside physical range") return False if bottom_reaction * rp_reaction >= 0.0: log("bottom and punch raw reactions must have opposite signs") return False if not close(abs(bottom_reaction), abs(rp_reaction), rel=0.002, abs_tol=1.0): log("opposing reaction-force imbalance: bottom=%s punch=%s" % (bottom_reaction, punch_reaction)) return False if not (1.0 < max_mises < 500.0): log("stress outside physical range") return False recomputed = { "max_contact_pressure": max_contact_pressure, "punch_vertical_displacement": punch_displacement, "punch_reaction_force": punch_reaction, "max_mises_stress": max_mises, } metrics = json.load(open(METRICS_PATH, "r")) if set(metrics.keys()) != set(recomputed.keys()): log("metrics fields mismatch") return False for name, expected in recomputed.items(): if not finite(metrics[name]) or not close(metrics[name], expected, rel=2.0e-6, abs_tol=1.0e-10): log("metrics/ODB mismatch for %s" % name) return False RECOMPUTED.update(recomputed) return True finally: odb.close() def main(): ok = False try: ok = check_init() and write_input_and_check_cae() and check_odb_and_metrics() except Exception: log(traceback.format_exc()) ok = False with open(RESULT_PATH, "w") as handle: handle.write("True\n" if ok else "False\n") with open(DETAIL_PATH, "w") as handle: handle.write("\n".join(DETAILS) + "\n") with open(EVIDENCE_PATH, "w") as handle: json.dump({"passed": ok, "recomputed_metrics": RECOMPUTED, "details": DETAILS}, handle, indent=2, sort_keys=True) if __name__ == "__main__": main() ''' def is_nonempty(path: Path) -> bool: return path.is_file() and path.stat().st_size > 0 def discover_result_pair(): root = DESKTOP / "result" if not root.is_dir(): return None caes = sorted(path for path in root.glob("*.cae") if is_nonempty(path)) odbs = sorted(path for path in root.glob("*.odb") if is_nonempty(path)) if len(caes) != 1 or len(odbs) != 1: return None cae_stem = caes[0].stem.lower() odb_stem = odbs[0].stem.lower() if cae_stem not in {odb_stem, odb_stem + "_gt"}: return None return caes[0], odbs[0] def evaluate() -> bool: pair = discover_result_pair() if pair is None: return False gt_cae, odb = pair required = (INIT_CAE, gt_cae, odb, METRICS) if not ABAQUS.is_file() or any(not is_nonempty(path) for path in required): return False for stale in (RESULT, DETAIL, EVIDENCE): try: stale.unlink() except FileNotFoundError: pass try: checker_source = ( CHECKER_SOURCE .replace("Task18_PunchPlate_GT.cae", gt_cae.name) .replace("Task18_PunchPlate.odb", odb.name) ) CHECKER.write_text(checker_source, encoding="utf-8") completed = subprocess.run( [str(ABAQUS), "cae", "noGUI=" + str(CHECKER)], cwd=str(DESKTOP), text=True, capture_output=True, timeout=120, shell=False, ) if completed.returncode != 0 or not is_nonempty(RESULT): return False return RESULT.read_text(encoding="utf-8", errors="ignore") == "True\n" except Exception: return False def main() -> None: passed = evaluate() if not passed and DETAIL.is_file(): sys.stderr.write(DETAIL.read_text(encoding="utf-8", errors="replace")) print("True" if passed else "False") if __name__ == "__main__": main()