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82c1555 | 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 | """Mechanism forward equations shared by the NumPyro models (xp = jax.numpy), the agent tool and the
world generator (xp = numpy). No jax import here.
Density mechanisms (relative density of an SPS body; unchanged from v3/v3.1):
D1 diffusion-controlled (stress exponent n = 1), solid state
D2 dislocation-creep-controlled (n in [2.5, 6])
D3 liquid-phase-assisted (n = 1, rate x (1 + lam * sigmoid((T - TL)/wL)))
D0 'other': D1 with a broad low-dimensional discrepancy (T slope, pressure-mode offset)
Coercivity mechanisms H (ln Hci relative to RPI's E route: 850 C, degassed, load on cooling, dense). v4: the H cores
are load-timing-neutral; why load during heating lowers coercivity is a separate indicator LT (below).
H1 residual hydrogen (desorption kinetics with pores open through heating + dwell; no closure trapping here)
H2 grain-boundary liquid continuity (wetting above Tw; the v3 squeeze-out term moved to LT = load)
H3 alpha-Fe / decomposition (local overheating, fast ramps); parametrised by the penalty at sample A
H4 grain size / Kronmueller Neff = nB ln(D/dB): Hci(D)/Hci(D_E) = 1 - (nB Js / H_KE) ln(D/D_E)
(C4: a declared feedstock particle size acts on every mechanism through one empirical grain-size factor; H4's
Kronmueller term stays at the 4 um feedstock's grain; see "C4 feedstock particle-size layer" below)
H5 open porosity / oxidation of exposed grain boundaries
H0 'other': generic historical contrasts + out-of-hull discrepancy
Load-timing indicator LT (v4, decision D5): ln Hci = H core - b_LT * Pi_LT(route), with b_LT the penalty at RPI's D
route (850 C, degassed, load in heating) relative to E, shared by the three alternatives, and
Pi_k = [psi_k(x) - psi_k(x_E)] / [psi_k(x_D) - psi_k(x_E)], psi_k(x) = 1 - exp(-kappa_k x / x_D)
so Pi = 1 exactly at D and 0 exactly at E (saturating; kappa_k = how saturated the damage is at D's dose). Doses x:
trap hydrogen trapped by early pore closure in excess of the open-pore residual:
x = h0 [exp(-theta_closed) - exp(-theta_open)]; 0 for load on cooling and for complete degassing (h0 = 0)
load load acting while the grain-boundary phase is liquid/soft (squeeze-out to triple junctions):
x = integral (P / 50 MPa) sigmoid((T - Tsq) / wsq) dt over the whole schedule (persists when degassed)
current Joule overheating at necks when the loaded compact carries the pulsed current:
x = path * m * exp(-(QI/R)(1/T_peak - 1/1123 K)), m = (rate/10)^nI with load in heating, 1 with load from
the start of the dwell (holding current equated to a 10 C/min ramp's, declared), 0 for load on cooling or
path = 0 (insulated compact)
"""
from __future__ import annotations
import numpy as np
from . import physics as ph
DENSITY_MECHS = ("D1", "D2", "D3", "D0")
MAG_MECHS = ("H1", "H2", "H3", "H4", "H5", "H0")
LT_LEVELS = ("trap", "load", "current") # v4 load-timing indicator
E_RHO = 0.9738 # RPI E pellet relative density (7.42 / 7.62), used as the H5 reference
H_FLOOR = 1e-3 # kOe
def density_params(p: dict, mech: str) -> dict:
out = dict(lnk=p["lnk"], Q=p["Q"], s=p["s"], p=1.0 + p["pm1"], phi0=p["phi0"], cR=p["cR"],
lnkR=p["lnkR"], QR=p["QR"], phiR=p["phiR"],
n=p["n"] if mech == "D2" else 1.0, d1=p["d1"], d2=p["d2"], rho_max=p["rho_max"])
if mech == "D3":
out.update(lam=p["lam"], TL=p["TL"], wL=p["wL"])
else:
out.update(lam=0.0, TL=700.0, wL=25.0)
return out
def density(p: dict, mech: str, A: dict, lnk_offset=0.0, xp=np):
prm = density_params(p, mech)
prm["off"] = lnk_offset
S = {k: xp.asarray(v) for k, v in A["S"].items()}
return ph.densify(S, xp.asarray(A["cooling"]), xp.asarray(A["T_peak"]), xp.asarray(A["P"]), prm, xp=xp)
def _route_arrays(route):
S = ph.stack([ph.schedule(route)])
return dict(S=S, T_peak=np.array([route.T_peak_C]), rate=np.array([route.heating_rate_C_per_min]),
cooling=np.array([1.0 if route.pressure_mode == "cooling" else 0.0]),
mode_dwell=np.array([1.0 if route.pressure_mode == "dwell" else 0.0]),
path=np.array([0.0 if route.current_path == "insulated" else 1.0]),
degas=np.array([1.0]), hfac=np.array([1.0]), a900=np.array([0.0]), a520=np.array([0.0]))
# RPI's E (load on cooling) and D (load in heating) routes, slide 12 rows: 850 C, 10 C/min, 10 min, 50 MPa, degassed
E_ROUTE = ph.Route(T_peak_C=850.0, heating_rate_C_per_min=10.0, dwell_min=10.0, P_MPa=50.0, pressure_mode="cooling",
load_ramp_min=1.5, degas=1.0)
D_ROUTE = ph.Route(T_peak_C=850.0, heating_rate_C_per_min=10.0, dwell_min=10.0, P_MPa=50.0, pressure_mode="heating",
load_ramp_min=1.5, degas=1.0)
E_ARR = _route_arrays(E_ROUTE)
D_ARR = _route_arrays(D_ROUTE)
A_ROUTE = dict(T_peak=np.array([950.0]), rate=np.array([100.0])) # RPI sample A (alpha-Fe marked)
H_MAX = 37.5 # kOe: smooth physical ceiling ~0.5 * mu0HA (Bance 2014: alpha <= 0.48 for ideal Dy-free grains)
T_D_K = 1123.15 # D's peak temperature (current-path dose reference)
# Magnetic data hull: the four independent specimens (A, C, D, E) in (T_peak C, relative density, load on cooling,
# degas, log10 heating rate), standardised by (100 C, 0.1, 1, 1, 1 decade). H0's out-of-hull discrepancy scales with
# the nearest-neighbour distance; it is 0 on every fitted row. Shared by the tool and the twin candidate.
MAG_HULL_POINTS = np.array([[950.0, 0.9882, 0.0, 0.0, 2.0], # A: 950 C, 100 C/min, load in heating, no RPI degas
[850.0, 0.9777, 0.0, 0.0, 1.0], # C
[850.0, 0.9829, 0.0, 1.0, 1.0], # D
[850.0, 0.9738, 1.0, 1.0, 1.0]]) # E (and its anneals)
MAG_HULL_SCALES = np.array([100.0, 0.1, 1.0, 1.0, 1.0])
def mag_hull_distance(T_peak_C, rel_density, load_on_cooling, degas, rate_C_per_min):
x = np.array([T_peak_C, rel_density, load_on_cooling, degas, np.log10(rate_C_per_min)], float)
return float(np.sqrt((((MAG_HULL_POINTS - x) / MAG_HULL_SCALES) ** 2).sum(1)).min())
def cap_log_hci(lh, xp=np):
"""Smooth ceiling Hci <= H_MAX: Hci_c = Hci / (1 + (Hci/H_MAX)^4)^(1/4) (negligible below ~20 kOe)."""
return lh - 0.25 * xp.logaddexp(0.0, 4.0 * (lh - np.log(H_MAX)))
def grain(p: dict, A: dict, xp=np):
S = {k: xp.asarray(v) for k, v in A["S"].items()}
if "fd_d0_factor" in A: # C4 feedstock layer: this route's initial grain d0 x (d50 / 4 um)^beta_fd (E's unchanged)
p = dict(p, d0=p["d0"] * xp.asarray(A["fd_d0_factor"]))
return ph.grain_size(S, xp.asarray(A["T_peak"]), xp.asarray(A["a900"]), p, xp=xp)
# ------------------------------------------------------------------------------------------------------------------
# C4 feedstock particle-size layer (declared, uncalibrated; never fitted). d50: feedstock particle size (um) at the
# start of sintering; FEEDSTOCK_REF_UM = RPI's stated feedstock, at which every term below is exactly neutral (the tool
# does not call them there). Per-draw parameters fd_beta, fd_sg, fd_dox, fd_gox, fd_kH are prior draws: no record
# constrains them. Effects:
# grain d0 -> d0 (d50 / 4)^fd_beta in the grain-size law (growth terms unchanged): sintered grain D, against the
# grain D_ref the same route and draw give from the 4 um feedstock (A without the hook)
# coercivity every mechanism's Hci x softplus(1 - fd_sg ln(D / D_ref)) (an empirical relative log law; softplus floor
# as in H4). H4's Kronmueller term is evaluated at D_ref, so a feedstock change enters it once, through
# this factor, and H4 keeps its fitted response to temperature, dwell and anneal
# oxidation ln Hci -= C (1 - exp(-fd_gox x / C)), x = max(0, fd_dox / d50 - 1) (specific surface in excess of that
# of powder at the threshold size fd_dox), C = ln 10 (declared saturation); every mechanism
# hydrogen the milled powder holds m_H = 1 + fd_kH max(0, 1 - d50 / 4) times the current feedstock's hydrogen
# before degassing; the route's degassing state is replaced by the current-feedstock state d' with the same
# residual-hydrogen index, d' hdg + (1 - d') = m_H [d hdg + (1 - d)], which reaches H1, the trap
# alternative and every generic degassing term; nothing changes with complete degassing (no hydrogen)
# ------------------------------------------------------------------------------------------------------------------
FEEDSTOCK_REF_UM = 4.0
FD_OX_CAP = float(np.log(10.0)) # ln kOe
def feedstock_d0_factor(p, d50, xp=np):
"""Factor on the initial grain size d0: (d50 / 4 um)^fd_beta."""
return (d50 / FEEDSTOCK_REF_UM) ** p["fd_beta"]
def feedstock_grain_factor(p, D, D_ref, xp=np):
"""Empirical grain-size factor on Hci (every mechanism): softplus(1 - fd_sg ln(D / D_ref)), = 1 at D = D_ref."""
r = 1.0 - p["fd_sg"] * xp.log(D / D_ref)
return 0.02 * xp.logaddexp(0.0, r / 0.02)
def feedstock_oxidation_penalty(p, d50, xp=np):
"""Oxidation penalty on ln Hci (>= 0, saturating at ln 10): zero for d50 >= fd_dox."""
x = xp.maximum(p["fd_dox"] / d50 - 1.0, 0.0)
return FD_OX_CAP * -xp.expm1(-p["fd_gox"] * x / FD_OX_CAP)
def feedstock_hydrogen_factor(p, d50, xp=np):
"""Hydrogen of the milled powder before degassing relative to the current feedstock: 1 + fd_kH max(0, 1 - d50/4)."""
return 1.0 + p["fd_kH"] * xp.maximum(1.0 - d50 / FEEDSTOCK_REF_UM, 0.0)
def feedstock_degas_equivalent(p, degas, d50, xp=np):
"""Current-feedstock degassing state with the milled powder's residual-hydrogen index:
d' = (1 - m_H (1 - d (1 - hdg))) / (1 - hdg); d' = d when m_H = 1, d' < d when m_H > 1 (d' < 0: more hydrogen than
non-degassed current powder)."""
m = feedstock_hydrogen_factor(p, d50, xp)
return (1.0 - m * (1.0 - degas * (1.0 - p["hdg"]))) / (1.0 - p["hdg"])
def decomp(p: dict, A: dict, xp=np):
return ph.decomposition(xp.asarray(A["T_peak"]), xp.asarray(A["rate"]), p, xp=xp)
def _arr(A, key, like, default, xp):
return xp.asarray(A[key]) if key in A else default * xp.ones_like(like)
# ------------------------------------------------------------------------------------------------------------------
# Load-timing doses and penalties (v4)
# ------------------------------------------------------------------------------------------------------------------
def _hydrogen(p, A, xp):
"""Initial hydrogen index h0 (1 = non-degassed powder, hdg = the fitted D/E degassed state, 0 = complete
degassing via hfac = 0) and the desorption integrals (theta_closed, theta_open) of the route."""
S = {k: xp.asarray(v) for k, v in A["S"].items()}
cool = xp.asarray(A["cooling"])
dw = _arr(A, "mode_dwell", cool, 0.0, xp)
d = xp.asarray(A["degas"])
h0 = (d * p["hdg"] + (1.0 - d)) * _arr(A, "hfac", cool, 1.0, xp)
th_c, th_o = ph.desorption_integrals(S, cool, p, xp=xp, mode_dwell=dw)
return h0, th_c, th_o
def hydrogen_open(p, A, xp=np):
"""Residual hydrogen index with the pores open through heating + dwell (load-timing-neutral; H1's core)."""
h0, _, th_o = _hydrogen(p, A, xp)
return h0 * xp.exp(-th_o)
LOG_TRAP_RATIO_MAX = 50.0 # the saturating penalty is flat long before r = e^50; the clamp only prevents overflow
def trap_ratio(p, A, xp=np):
"""x_trap(route) / x_trap(D), x_trap = h0 [exp(-theta_closed) - exp(-theta_open)] >= 0, computed in log space
and clamped at e^50 (where every penalty is already saturated), so extreme kinetics never overflow. Exactly 0
when nothing is trapped (load on cooling: theta_closed == theta_open; complete degassing: h0 = 0)."""
h0, c, o = _hydrogen(p, A, xp)
h0D, cD, oD = _hydrogen(p, D_ARR, xp)
d = o - c
pos = (d > 0) & (h0 > 0)
sd = xp.where(pos, d, 1.0) # safe values keep gradients finite in the branch that is not taken
sh = xp.where(pos, h0, 1.0)
lnum = xp.log(sh) - c + xp.log(-xp.expm1(-sd))
lden = xp.log(h0D) - cD + xp.log(-xp.expm1(-xp.maximum(oD - cD, 1e-300)))
return xp.where(pos, xp.exp(xp.minimum(lnum - lden, LOG_TRAP_RATIO_MAX)), 0.0)
def load_dose(p, A, xp=np):
"""Integral of (P / 50 MPa) x sigmoid((T - Tsq)/wsq) dt over the whole schedule (MPa-normalised minutes)."""
S = {k: xp.asarray(v) for k, v in A["S"].items()}
soft = ph.sigmoid((S["T_K"] - 273.15 - ph._g(p["Tsq"], xp)) / ph._g(p["wsq"], xp), xp)
return xp.sum(S["P"] / ph.P_REF * soft * S["dt"], axis=-1)
def current_dose(p, A, xp=np):
"""Current-path dose relative to D (D = 1): path x m x exp(-(QI/R)(1/T_peak - 1/T_D))."""
cool = xp.asarray(A["cooling"])
dw = _arr(A, "mode_dwell", cool, 0.0, xp)
path = _arr(A, "path", cool, 1.0, xp)
heat = 1.0 - cool - dw
m = heat * (xp.asarray(A["rate"]) / 10.0) ** p["nI"] + dw
Tk = xp.asarray(A["T_peak"]) + 273.15
return path * m * xp.exp(-(p["QI"] / ph.R_GAS) * (1.0 / Tk - 1.0 / T_D_K))
def _psi(r, kap, xp):
return -xp.expm1(-kap * r)
def lt_penalties(p, A, xp=np):
"""Normalised load-timing penalty Pi_k(route) for k in LT_LEVELS (1 at D, 0 at E). Returns a dict."""
out = {}
out["trap"] = _psi(trap_ratio(p, A, xp), p["kap_tr"], xp) / _psi(1.0, p["kap_tr"], xp)
xD = load_dose(p, D_ARR, xp)
rE = load_dose(p, E_ARR, xp) / xD
sE = _psi(rE, p["kap_ld"], xp)
out["load"] = (_psi(load_dose(p, A, xp) / xD, p["kap_ld"], xp) - sE) / (_psi(1.0, p["kap_ld"], xp) - sE)
out["current"] = _psi(current_dose(p, A, xp), p["kap_cu"], xp) / _psi(1.0, p["kap_cu"], xp)
return out
# ------------------------------------------------------------------------------------------------------------------
# ln Hci
# ------------------------------------------------------------------------------------------------------------------
def log_hci(p: dict, mech: str, A: dict, rho, u_spec=0.0, hull_dist=0.0, z_hull=0.0, xp=np, lt="load"):
"""Body-level ln Hci (kOe) at room temperature, isotropic, for one parameter draw and load-timing label `lt`,
with the smooth physical ceiling applied. u_spec: specimen effect (ln kOe). hull_dist/z_hull: H0 discrepancy."""
return cap_log_hci(_log_hci_raw(p, mech, A, rho, u_spec, hull_dist, z_hull, xp, lt), xp)
def log_hci_all(p: dict, mech: str, A: dict, rho, u_spec=0.0, hull_dist=0.0, z_hull=0.0, xp=np):
"""Capped ln Hci for every load-timing label, stacked along a new leading axis in LT_LEVELS order."""
core = _log_hci_core(p, mech, A, rho, u_spec, hull_dist, z_hull, xp)
pen = lt_penalties(p, A, xp)
return xp.stack([cap_log_hci(core - p["b_LT"] * pen[k], xp) for k in LT_LEVELS])
def _log_hci_raw(p, mech, A, rho, u_spec, hull_dist, z_hull, xp, lt):
"""Uncapped ln Hci for one load-timing label (a string, or an array of labels aligned with the draws)."""
core = _log_hci_core(p, mech, A, rho, u_spec, hull_dist, z_hull, xp)
pen = lt_penalties(p, A, xp)
if isinstance(lt, str):
return core - p["b_LT"] * pen[lt]
lt = np.asarray(lt)
sel = sum(np.where(lt == k, 1.0, 0.0).reshape(-1, *([1] * (np.ndim(pen[k]) - 1))) * pen[k] for k in LT_LEVELS)
return core - p["b_LT"] * sel
def _log_hci_core(p, mech, A, rho, u_spec, hull_dist, z_hull, xp):
"""Load-timing-neutral ln Hci of mechanism `mech` (before the LT penalty and the ceiling)."""
d = xp.asarray(A["degas"])
hot = xp.where(xp.asarray(A["T_peak"]) >= 900.0, 1.0, 0.0)
a1 = xp.asarray(A["a900"])
a2 = xp.asarray(A["a520"])
ann = p["b_a1"] * a1 + p["b_a2"] * a2
if mech == "H4":
# Kronmueller grain-size law relative to the E route (v3 form; see METHOD.md section 9 item 5a)
D = grain(p, A, xp)
DE = grain(p, E_ARR, xp)
r = 1.0 - (p["nB"] * p["Js"] / p["HKE"]) * xp.log(D / DE)
fl = 0.02
ratio = fl * xp.logaddexp(0.0, r / fl)
return p["muE"] + p["b_deg"] * (1 - d) + ann + xp.log(xp.maximum(ratio, 1e-6)) + u_spec
if mech == "H1":
h = hydrogen_open(p, A, xp)
hE = hydrogen_open(p, E_ARR, xp)
return p["muE"] - p["gH"] * (h - hE) + p["b_hot"] * hot + ann + u_spec
if mech == "H2":
W = ph.sigmoid((xp.asarray(A["T_peak"]) - p["Tw"]) / p["ww"], xp)
WE = ph.sigmoid((850.0 - p["Tw"]) / p["ww"], xp)
return p["muE"] + p["b_deg"] * (1 - d) + p["gL"] * (W - WE) + p["b_hot"] * hot + ann + u_spec
if mech == "H3":
# parametrised by gA, the decomposition penalty at RPI sample A: gF = gA / (f_A - f_E)
f = decomp(p, A, xp)
fE = ph.decomposition(850.0, 10.0, p, xp=xp)
fA = decomp(p, A_ROUTE, xp)
gF = p["gA"] / xp.maximum(fA - fE, 1e-3)
return p["muE"] + p["b_deg"] * (1 - d) - gF * (f - fE) + ann + u_spec
generic = p["muE"] + p["b_deg"] * (1 - d) + p["b_hot"] * hot + ann + u_spec
if mech == "H5":
po = xp.maximum(1.0 - rho - p["phic"], 0.0)
poE = xp.maximum(1.0 - E_RHO - p["phic"], 0.0)
return generic - p["gphi"] * (po - poE)
if mech == "H0":
return generic + p["tau0"] * hull_dist * z_hull
raise ValueError(mech)
def remanence(p: dict, A: dict, rho, hci, xp=np):
"""Br (kG) at room temperature: Js * rho * <cos theta> * (1 + kappa) * R(Hci) * anneal factor.
R(H) = 1 / (1 + (HR/H)^kR): remanence retention collapses when Hci falls below ~HR (A, C)."""
R = 1.0 / (1.0 + (p["HR"] / xp.maximum(hci, H_FLOOR)) ** p["kR"])
ann = xp.exp(p["ba1"] * xp.asarray(A["a900"]) + p["ba2"] * xp.asarray(A["a520"]))
return p["Js"] * rho * xp.asarray(A["align"]) * (1.0 + p["kappa"]) * R * ann
def squareness_logit(p: dict, A: dict, xp=np):
return p["eta0"] + p["eta_a1"] * xp.asarray(A["a900"]) + p["eta_a2"] * xp.asarray(A["a520"])
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