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1220 1221 1222 1223 1224 1225 1226 1227 1228 1229 1230 1231 1232 1233 1234 1235 1236 1237 1238 1239 1240 1241 1242 1243 1244 1245 1246 1247 1248 1249 1250 1251 1252 1253 1254 1255 1256 1257 1258 1259 1260 1261 1262 1263 1264 1265 1266 1267 1268 1269 1270 1271 1272 1273 1274 1275 1276 1277 1278 1279 1280 1281 1282 1283 1284 1285 1286 1287 1288 1289 1290 1291 1292 1293 1294 1295 1296 1297 1298 1299 1300 1301 1302 1303 1304 1305 1306 1307 1308 1309 1310 1311 1312 1313 1314 1315 1316 1317 1318 1319 1320 1321 1322 1323 1324 1325 1326 1327 1328 1329 1330 1331 1332 1333 1334 1335 1336 1337 1338 1339 1340 1341 1342 1343 1344 1345 1346 1347 1348 1349 1350 1351 1352 1353 1354 1355 1356 1357 1358 1359 1360 1361 1362 1363 1364 1365 1366 1367 1368 1369 1370 1371 1372 1373 1374 1375 1376 1377 1378 1379 1380 1381 1382 1383 1384 | """CHEM-011 BINDER FD 56 (FD056-230V, 9010-0303) drying and heating chamber with forced convection: process runtime.
Device (BINDER Data Sheet Model FD 56, 27.04.2022; operating manual BD/BF/ED/FD/FED E3.1 12/2017): 60 l interior (400 x 440 x 345 mm, steam space
67 l), ambient + 10 C to 300 C, fluctuation +-0.3 K and variation +-1.7 K at 150 C, 15 min to 150 C, 4 min recovery after the door was open 30 s,
80 air changes per hour at 100 C, 1.1 kW, 290 Wh/h at 150 C; R4 controller in the triangular panel on the door (up, down, OK, back, standby keys;
set-point in 1 C steps; fixed fan speed), electromechanical exhaust air flap (CLOS, 1, 2, 3, OPEn in 15 deg steps), class 2 safety controller
(temperature limiter 10-300 C: heating off until manual reset, '!TLim'), class 1 overtemperature protective device (330 C, reset below 230 C after
disconnecting the mains >= 10 s), timer 'Delayed Off' (0-9 d, 0-23 h, 0-59 min; fan on or off afterwards), ramp function, USB data recording;
heating and fan stop while the door is open; 2 (max. 4) chrome racks of 30 kg, 70 kg in total; 560 x 625 x 565 mm.
Process model (fixed 0.1 s grid; standby or no mains with everything at ambient and no wet sample is skipped exactly; SI units):
* Four nodes: heater element, chamber air (+ fan duct), inner liner with racks, insulation and outer shell:
C_h dT_h/dt = P_heat - G_ha (T_h - T_a) - G_hl (T_h - T_l); C_a dT_a/dt = G_ha (T_h - T_a) + P_fan - G_la (T_a - T_l) - m_dot c_p (T_a - T_amb) - sum Q_sample
C_l dT_l/dt = G_la (T_a - T_l) + G_hl (T_h - T_l) - G_ls (T_l - T_s) - G_door (T_l - T_amb); C_s dT_s/dt = G_ls (T_l - T_s) - G_sa (T_s - T_amb)
G_ha, G_la with / without fan; m_dot from the air change of the flap position (80 /h fully open, datasheet) or the door-open exchange.
G_ls, C_l and the door-open exchange are calibrated to the datasheet (290 W at 150 C, 15 min to 150 C, 4 min recovery).
* Controller: Pt100 (first-order lag + noise) -> PID on the (ramp-limited) set-point -> heater duty through a solid-state relay period; the
safety controller (class 2) latches the heating off above its limit; the class 1 device cuts above 330 C.
* Samples on the racks: labware (load_templates.json materials) + dry solid + a liquid (CHEM-008 liquid library): C dT/dt = h A (T_local - T)
- m_evap h_vap; m_evap = k_m A_open (p_vap(T) - p_partial) M / (R T) x min(1, X / X_crit) (constant, then falling rate); boiling above T_b(p);
the vapour is held in the chamber air and vented with the air change (its total partial pressure never exceeds the ambient pressure - the
excess is displaced through the exhaust; vapour above saturation at the air temperature condenses on the liner, its latent heat back to the
air, the condensate drained and not re-evaporated); the local air temperature carries the documented +-1.7 K spatial field.
* Ledgers: electric heater + fan energy + condensation heat + sample enthalpy in = node and sample enthalpy + shell and door losses + vented air
+ latent heat + sample enthalpy out; every liquid's mass: placed = on samples + evaporated + boiled + removed; vapour: evaporated + boiled =
in the chamber + vented + condensed."""
import copy
import json
import math
import re
from pathlib import Path
PROTOCOL_VERSION = "1.0.0"
ASSET_TYPE_ID = "instrument.binder_fd056"
CATALOG_ID = "CHEM-011"
ROOT = Path(__file__).resolve().parents[2]
ASSET_DIR = ROOT / 'assets/expansion_batch05/t4_measure/binder_fd056'
LIBS = {'instrument': 'instrument_model.json', 'loads': 'load_templates.json'}
C0 = 273.15
DT = 0.1
R_GAS = 8.314462618
M_AIR = 0.028965
CP_AIR = 1006.0
MAX_EVENTS_LOG = 3000
MAX_USB_ROWS = 200000
class ActionRejected(ValueError):
"""A capability call refused with a declared error code (no state change)."""
def _step_round(x, step):
"""Round half up to a multiple of step (the arrow keys never round half to even)."""
return math.floor(x / step + 0.5 + 1e-12) * step
_LIBC = {}
def _lib(name):
if name not in _LIBC:
_LIBC[name] = json.loads((ASSET_DIR / LIBS[name]).read_text())
return _LIBC[name]
def instrument():
return _lib('instrument')
DOC = {k: v['value'] for k, v in instrument()['documented'].items()}
ENG = {k: v['value'] for k, v in instrument()['engineering'].items()}
ENG_NOTE = {k: v['engineering_note_zh'] for k, v in instrument()['engineering'].items()}
ENG_UNIT = {k: v['unit'] for k, v in instrument()['engineering'].items()}
MAT = _lib('loads')['materials']
LIQ = _lib('loads')['liquids']
LIQ_IDS = sorted(LIQ)
WARES = ENG['ware_catalogue']
V_AIR = DOC['steam_space_m3']
T_MAX_SET = C0 + DOC['temperature_max_c']
SAFE_RANGE_K = (C0 + DOC['safety_range_c'][0], C0 + DOC['safety_range_c'][1])
CLASS1 = (C0 + DOC['overtemp_class1_text']['cut_off_c'], C0 + DOC['overtemp_class1_text']['reset_c'])
LEVELS = (1, 2, 3, 4)
POSITIONS = ('front_left', 'front_right', 'rear_left', 'rear_right')
FLAP_TEXT = {0: 'CLOS', 1: '1', 2: '2', 3: '3', 4: 'OPEn'}
_M64 = (1 << 64) - 1
def _mix64(x):
x = (x + 0x9E3779B97F4A7C15) & _M64
x = ((x ^ (x >> 30)) * 0xBF58476D1CE4E5B9) & _M64
x = ((x ^ (x >> 27)) * 0x94D049BB133111EB) & _M64
return x ^ (x >> 31)
def _uni(seed, k, ch):
return ((_mix64(_mix64(_mix64(seed & _M64) ^ (k & _M64)) ^ ch) >> 11) + 0.5) / 9007199254740992.0
def _gauss(seed, k, ch):
u1, u2 = _uni(seed, k, 2 * ch), _uni(seed, k, 2 * ch + 1)
return math.sqrt(-2.0 * math.log(u1)) * math.cos(2 * math.pi * u2)
# ---------------------------------------------------------------- liquid properties (CHEM-008 liquid template library)
def p_vap(sid, t_k):
"""Vapour pressure (Pa): the template's Antoine fit or its Clausius-Clapeyron runtime model (see the CHEM-008 library)."""
v = LIQ[sid]['vapour_pressure']
v = v.get('runtime_model', v)
if v['kind'] == 'antoine':
return 1e5 * 10.0 ** (v['A'] - v['B_k'] / (t_k + v['C_k']))
return v['p_ref_pa'] * math.exp(-v['dh_vap_j_mol'] / R_GAS * (1.0 / t_k - 1.0 / v['t_ref_k']))
def boiling_k(sid, pressure_pa):
s = LIQ[sid]
return 1.0 / (1.0 / s['boiling_point']['value'] - R_GAS / s['enthalpy_vaporization']['molar_j_mol'] * math.log(pressure_pa / 101325.0))
def air_density(t_k, p_pa):
return p_pa * M_AIR / (R_GAS * t_k)
# ---------------------------------------------------------------- schema helpers
def number(unit='1', lo=None, hi=None):
s = {'type': 'number', 'x-unit': unit}
if lo is not None:
s['minimum'] = lo
if hi is not None:
s['maximum'] = hi
return s
def obj(properties, optional=()):
return dict(type='object', properties=properties, required=[k for k in properties if k not in optional], additionalProperties=False)
def nullable(s):
return {'anyOf': [s, {'type': 'null'}]}
def array(s, minimum=0, maximum=4096):
return dict(type='array', items=s, minItems=minimum, maxItems=maximum)
def enum(items):
return {'type': 'string', 'enum': list(items)}
def integer(lo, hi):
return {'type': 'integer', 'x-unit': '1', 'minimum': lo, 'maximum': hi}
BOOL = {'type': 'boolean'}
TEXT = {'type': 'string', 'maxLength': 80}
SAMPLE_ID = {'type': 'string', 'minLength': 1, 'maxLength': 32, 'pattern': r'[A-Za-z0-9_\-]+'}
FREE_OBJ = dict(type='object')
def validate(s, v):
if 'anyOf' in s:
for o in s['anyOf']:
try:
validate(o, v)
return
except ActionRejected:
pass
raise ActionRejected('INVALID_ARGUMENT')
k = s.get('type')
if k in ('number', 'integer'):
if isinstance(v, bool) or not isinstance(v, (int, float)) or not math.isfinite(v) or (k == 'integer' and not float(v).is_integer()):
raise ActionRejected('INVALID_ARGUMENT')
if not s.get('minimum', -math.inf) <= v <= s.get('maximum', math.inf):
raise ActionRejected('INVALID_ARGUMENT')
elif k == 'object':
if not isinstance(v, dict):
raise ActionRejected('INVALID_ARGUMENT')
if 'properties' in s:
req = set(s.get('required', s['properties']))
if not req <= set(v) or not set(v) <= set(s['properties']):
raise ActionRejected('INVALID_ARGUMENT')
for key, value in v.items():
validate(s['properties'][key], value)
elif k == 'array':
if not isinstance(v, list) or not s.get('minItems', 0) <= len(v) <= s.get('maxItems', math.inf):
raise ActionRejected('INVALID_ARGUMENT')
for x in v:
validate(s['items'], x)
elif k == 'boolean' and type(v) is not bool:
raise ActionRejected('INVALID_ARGUMENT')
elif k == 'string':
if not isinstance(v, str) or len(v) > s.get('maxLength', 10 ** 6) or len(v) < s.get('minLength', 0):
raise ActionRejected('INVALID_ARGUMENT')
if 'pattern' in s and not re.fullmatch(s['pattern'], v):
raise ActionRejected('INVALID_ARGUMENT')
if 'enum' in s and v not in s['enum']:
raise ActionRejected('INVALID_ARGUMENT')
# ---------------------------------------------------------------- capabilities
CAPS = {}
def cap(k, s, o, e, c, meaning, visibility='agent', kind='device_command'):
CAPS[k] = dict(input_schema=s, output_schema=o, example_arguments=e, component_ids=c, function_zh=meaning, visibility=visibility, kind=kind)
TEMP = number('K', C0, T_MAX_SET)
PLANT_EXAMPLE = dict(ambient_k=295.15, pressure_pa=101325.0, mains_v=230.0, noise_seed=1)
PLANT = obj(dict(ambient_k=number('K', C0 + 18.0, C0 + 40.0), pressure_pa=number('Pa', 70000.0, 110000.0), mains_v=number('V', 200.0, 253.0),
noise_seed=integer(0, 2 ** 31 - 1), relative_humidity=number('1', 0.0, 1.0)), optional=('relative_humidity',))
SAMPLE = obj(dict(sample_id=SAMPLE_ID, level=integer(1, 4), position=enum(POSITIONS), ware=enum(sorted(WARES)), dry_mass_kg=number('kg', 0.0, 30.0),
dry_cp_j_kgk=number('J/(kg K)', 100.0, 5000.0), dry_density_kg_m3=number('kg/m3', 200.0, 22000.0), liquid_id=nullable(enum(LIQ_IDS)),
liquid_mass_kg=number('kg', 0.0, 5.0), initial_k=number('K', 250.0, 600.0)),
optional=('dry_cp_j_kgk', 'dry_density_kg_m3', 'liquid_id', 'liquid_mass_kg', 'initial_k'))
SAMPLE_EXAMPLE = dict(sample_id='s1', level=1, position='front_left', ware='weighing_bottle_50x30', dry_mass_kg=0.005, liquid_id='water', liquid_mass_kg=0.002)
FAULTS = ['mains_outage', 'heater_open', 'ssr_stuck_on', 'sensor_rupture', 'fan_failure', 'safety_controller_failure']
cap('plant.configure', PLANT, obj(dict(configured=BOOL)), PLANT_EXAMPLE, ['housing'], '声明环境:室温(18–40 °C)、大气压、电源电压、相对湿度(默认0.5)与噪声种子(之后可改环境,种子不可改)',
'evaluator', 'configuration')
cap('power.set', obj(dict(on=BOOL)), obj(dict(on=BOOL)), dict(on=True), ['btn_standby'], '待机键(按住约3 s):开(正常显示、控温与风机)或待机')
cap('power.toggle', obj({}), obj(dict(on=BOOL)), {}, ['btn_standby'], '按住待机键约3 s:切换开/待机')
cap('door.set', obj(dict(angle_rad=number('rad', 0.0, ENG['door_max_rad']))), obj(dict(angle_rad=number('rad'), open=BOOL)), dict(angle_rad=1.57), ['door'],
'开关门(门把手;开角0–103.5°;开门时加热与风机停止)', 'agent', 'robot_skill')
cap('temperature.set', obj(dict(temperature_k=TEMP)), obj(dict(temperature_k=TEMP)), dict(temperature_k=C0 + 105.0), ['panel'],
'设定温度(设定菜单:方向键+OK;1 °C步进,0–300 °C;低于室温+10 °C的设定达不到——不能制冷)', 'agent', 'configuration')
cap('temperature.step', obj(dict(delta_k=number('K', -10.0, 10.0))), obj(dict(temperature_k=TEMP)), dict(delta_k=1.0), ['btn_up', 'btn_down'],
'方向键:设定温度加/减(整数K;场景中上键+1 K、下键−1 K)')
cap('safety.set_limit', obj(dict(limit_k=number('K', *SAFE_RANGE_K))), obj(dict(limit_k=number('K'))), dict(limit_k=C0 + 110.0), ['panel'],
'2级安全控制器设定(10–300 °C,1 °C;宜比温度设定高2–5 °C;超过时完全关闭加热直到手动复位)', 'agent', 'configuration')
cap('alarm.acknowledge', obj({}), obj(dict(alarm=nullable(TEXT), timer=FREE_OBJ)), {}, ['btn_ok'],
'OK键:复位已冷却到安全设定以下的2级报警并恢复控温;定时结束后关闭定时功能(恢复加热)')
cap('flap.set', obj(dict(position=integer(0, 4))), obj(dict(position=integer(0, 4), text=TEXT)), dict(position=2), ['flap_actuator'],
'排气风门开度(0=CLOS、1、2、3、4=OPEn,15°步进;开度越大换气越多,全开时均匀性变差)', 'agent', 'configuration')
cap('timer.set', obj(dict(days=integer(0, 9), hours=integer(0, 23), minutes=integer(0, 59), fan_after=enum(['on', 'off'])), optional=('fan_after',)),
obj(dict(timer=FREE_OBJ)), dict(days=0, hours=2, minutes=0, fan_after='on'), ['panel'],
'定时“延时关闭”:立即开始倒计时,结束时关加热,风机按选择开(100 %)或关;全部为0时结束定时', 'agent', 'configuration')
cap('ramp.set', obj(dict(gradient_k_min=integer(0, 10), target_k=TEMP)), obj(dict(ramp=FREE_OBJ)), dict(gradient_k_min=2, target_k=C0 + 150.0), ['panel'],
'斜坡:梯度(°C/min,0关闭)与目标设定;目标高于实际温度时有效设定按梯度上升', 'agent', 'configuration')
cap('unit.set', obj(dict(unit=enum(['C', 'F']))), obj(dict(unit=enum(['C', 'F']))), dict(unit='C'), ['panel'], '温度单位°C/°F(只影响显示;接口一律SI)', 'agent',
'configuration')
cap('display.cycle', obj({}), obj(dict(page=TEXT)), {}, ['btn_back'], '返回键:文字行在设定、风门、安全控制器、定时、斜坡、USB之间切换(菜单导航的抽象)')
cap('usb.set_stick', obj(dict(inserted=BOOL)), obj(dict(inserted=BOOL)), dict(inserted=True), ['usb_port'], '在三角面板USB口插拔U盘', 'agent', 'robot_skill')
cap('usb.record', obj(dict(on=BOOL, interval_min=integer(1, 60)), optional=('interval_min',)), obj(dict(usb=FREE_OBJ)), dict(on=True, interval_min=1), ['usb_port'],
'USB数据记录开始/停止(记录间隔1–60 min):定时、实际温度、设定、风机、风门、安全控制器、加热比例', 'agent', 'configuration')
cap('usb.read', obj(dict(since_s=number('s', 0.0)), optional=('since_s',)), obj(dict(rows=array(FREE_OBJ, 0, MAX_USB_ROWS), header=array(TEXT, 0, 16))), dict(since_s=0.0),
['usb_port'], '读出U盘上的CSV记录(运行记录)', 'agent', 'query')
cap('rack.set', obj(dict(level=integer(1, 4), present=BOOL)), obj(dict(racks=array(integer(1, 4), 0, 4))), dict(level=2, present=True), ['liner'],
'放入或取出搁架(层1–4;标准2层在1、3层;须开门;取出须先拿走其上的样品)', 'agent', 'robot_skill')
cap('sample.place', SAMPLE, obj(dict(sample=FREE_OBJ)), SAMPLE_EXAMPLE, ['liner'],
'把器皿(材料目录)连同干固体与湿液体(液体模板库)放到某层搁架的某个位置(须开门;搁架30 kg、总负载70 kg)', 'agent', 'robot_skill')
cap('sample.remove', obj(dict(sample_id=SAMPLE_ID)), obj(dict(sample=FREE_OBJ)), dict(sample_id='s1'), ['liner'],
'取出样品(须开门):返回器皿与样品的总质量、干固体与剩余液体质量和温度(“干燥样品”输出,称量在天平上)', 'agent', 'robot_skill')
cap('events.read', obj(dict(since_s=number('s', 0.0)), optional=('since_s',)), obj(dict(events=array(FREE_OBJ), dropped=integer(0, 10 ** 9))), dict(since_s=0.0), ['housing'],
'事件与报警记录', 'agent', 'query')
cap('truth.inspect', obj({}), obj(dict(process=FREE_OBJ, faults=array(TEXT, 0, 16))), {}, ['housing'], '评测者:各节点真实温度、换气、样品温度与含湿量、腔内蒸气', 'evaluator', 'query')
cap('ledger.read', obj({}), obj(dict(ledger=FREE_OBJ)), {}, ['housing'], '评测者:能量与液体质量守恒账', 'evaluator', 'query')
cap('fault.inject', obj(dict(fault=enum(FAULTS), active=BOOL)), obj(dict(faults=array(TEXT, 0, 16))), dict(fault='ssr_stuck_on', active=True), ['housing'],
'评测者:注入或清除故障(停电、加热器断路、固态继电器常通、Pt100断线、风机故障、安全控制器失效)', 'evaluator', 'simulation')
cap('sim.step', obj(dict(dt_s=number('s', 0.0, 30 * 86400.0))), obj(dict(time_s=number('s'))), dict(dt_s=10.0), ['housing'], '推进宿主时钟', 'evaluator', 'simulation')
UNSUPPORTED = {
'fan.set_speed': '风速设定:FD为固定风速(手册:BF、FED才可设风速)。',
'timer.delayed_on': '定时“延时开启”:只有BF、FED(手册8.1)。',
'timer.temperature_dependent_off': '定时“温度相关延时关闭”:只有BF、FED(手册8.1)。',
'object_temperature.read': '物体温度显示(附加Pt100):选件,本配置没有。',
'analog_output.read': '4–20 mA模拟输出:选件,本配置没有。',
'interior_light.set': '内部照明:选件,本配置没有。',
'inert_gas.connect': '惰性气体接口:选件(气密型),本配置没有。',
'network.connect': '以太网接口(APT-COM):选件,本配置没有。',
}
for _k, _v in UNSUPPORTED.items():
cap(_k, obj({}), obj({}), {}, ['housing'], _v)
# ---------------------------------------------------------------- state slots
SLOTS = {}
def slot(k, schema, unit, origin, component, meaning, visibility='agent'):
SLOTS[k] = dict(schema=schema, unit=unit, origin=origin, component=component, meaning=meaning, visibility=visibility)
slot('clock.time_s', number('s'), 's', 'derived', 'housing', '仿真时钟(宿主时钟)')
slot('plant.configured', BOOL, '1', 'setpoint', 'housing', '环境是否已声明')
slot('power.on', BOOL, '1', 'setpoint', 'btn_standby', '控制器开(非待机)')
slot('door.angle_rad', number('rad', 0.0, ENG['door_max_rad']), 'rad', 'setpoint', 'door', '门开角(0关;门关节=该角)')
slot('door.open', BOOL, '1', 'derived', 'door', '门开关:开角大于门开关阈值即为开门(加热与风机停)')
slot('temperature.set_k', TEMP, 'K', 'setpoint', 'panel', '温度设定(斜坡运行时为目标;有效设定见ramp.state)')
slot('safety.limit_k', number('K'), 'K', 'setpoint', 'panel', '2级安全控制器设定')
slot('flap.position', integer(0, 4), '1', 'setpoint', 'flap_actuator', '排气风门开度(0=CLOS…4=OPEn)')
slot('flap.angle_rad', number('rad', 0.0, math.radians(60.0)), 'rad', 'derived', 'flap_actuator', '风门执行器转角=开度×15°(后部风门执行器关节)')
slot('timer.state', FREE_OBJ, '1', 'derived', 'panel', '定时“延时关闭”:是否设定、运行、结束、剩余时间、结束后风机')
slot('ramp.state', FREE_OBJ, '1', 'derived', 'panel', '斜坡:梯度、目标、有效设定、是否运行')
slot('unit', enum(['C', 'F']), '1', 'setpoint', 'panel', '显示温度单位')
slot('usb.state', FREE_OBJ, '1', 'setpoint', 'usb_port', 'U盘是否插入、是否记录、间隔、已记行数')
slot('racks.levels', array(integer(1, 4), 0, 4), '1', 'setpoint', 'liner', '搁架所在层')
slot('samples.placed', array(FREE_OBJ, 0, 16), '1', 'setpoint', 'liner', '腔内样品:编号、层、位置、器皿(运行层不给出温度与质量——须取出称量)')
slot('fan.running', BOOL, '1', 'derived', 'fan_cover', '风机是否运转(能听到)')
slot('alarm.state', nullable(enum(['limit_active', 'limit_latched', 'overtemperature'])), '1', 'derived', 'panel',
'报警:2级限温报警(仍高于安全设定/已降下待复位)或1级过温保护')
slot('display.temperature', nullable(number('1')), '1', 'sensor', 'display', '大数字:实际温度(°C或°F,1°;Pt100断线显示1999;待机熄灭)')
slot('display.text', TEXT, '1', 'derived', 'display', '文字行(七段字形):设定“SP 150”、风门“FL CLOS”、安全“SAFE 160”、定时“t dhhmm”、斜坡、报警“ALAr tLI”等')
for _k, _zh in (('heating', '加热图标'), ('timer', '定时图标'), ('alarm', '安全控制器报警图标'), ('standby', '待机图标')):
slot(f'indicator.{_k}', BOOL, '1', 'derived', {'heating': 'icon_heating', 'timer': 'icon_timer', 'alarm': 'icon_alarm', 'standby': 'icon_standby'}[_k], _zh + '是否点亮')
slot('truth.process', FREE_OBJ, '1', 'process_truth', 'liner', '加热器、空气、内胆、外壳真实温度,换气,加热功率,样品温度与含湿量,腔内蒸气', 'evaluator')
slot('truth.faults', array(TEXT, 0, 16), '1', 'process_truth', 'housing', '已注入的故障', 'evaluator')
SCENE_MIRRORED = {'door.angle_rad', 'flap.angle_rad', 'display.temperature', 'display.text', 'indicator.heating', 'indicator.timer', 'indicator.alarm', 'indicator.standby'}
# ---------------------------------------------------------------- runtime
class BinderFd056Runtime:
def __init__(self, instance_id='binder_fd056_01'):
self.instance_id = instance_id
self.t = 0.0
self.t_grid = 0.0
self.tick = 0
self.plant = None
self.seed = 0
self.on = False # starts in standby
self.door = 0.0
self.set_k = C0 + 25.0
self.safe_k = SAFE_RANGE_K[1] # factory setting unknown: the maximum (assumption)
self.flap = 0
self.unit = 'C'
self.page = 'setp'
self.timer = dict(set_s=0.0, remaining_s=0.0, running=False, expired=False, fan_after='on')
self.ramp = dict(gradient=0, target_k=None, effective_k=None, active=False)
self.usb = dict(inserted=False, recording=False, interval_s=60.0, next_s=None, rows=[])
self.racks = {1, 3}
self.samples = {}
self.alarm2 = None # None / 'active' / 'latched'
self.class1 = False
self.class1_reset_armed = False
self.outage_since = None
self.Th = self.Ta = self.Tl = self.Ts = self.Tsens = None
self.vapour = {} # liquid id -> vapour mass in the chamber air (kg)
self.ctrl = dict(i=0.0, e_prev=None, d=0.0, duty=0.0, heater_w=0.0)
self.faults = set()
self.events, self.events_dropped = [], 0
self.revision = 0
self.led = None
self._principals, self._requests, self._caller = {}, {}, None
# ---- sessions
@property
def time_s(self):
return self.t
def register_principal(self, name, visibility):
if visibility not in ('agent', 'evaluator', 'debug'):
raise ActionRejected('INVALID_ARGUMENT')
self._principals[name] = visibility
def session(self, name):
if name not in self._principals:
raise ActionRejected('ACCESS_DENIED')
return BinderFd056Session(self, name)
def _event(self, kind, code, message):
self.events.append(dict(time_s=round(self.t, 6), kind=kind, code=code, message_zh=message))
if len(self.events) > MAX_EVENTS_LOG:
self.events_dropped += len(self.events) - MAX_EVENTS_LOG
del self.events[:-MAX_EVENTS_LOG]
def _need_plant(self):
if self.plant is None:
raise ActionRejected('PLANT_REQUIRED')
def _mains(self):
return self.plant is not None and 'mains_outage' not in self.faults
def _active(self):
return self.on and self._mains()
def _need_active(self):
self._need_plant()
if not self._mains():
raise ActionRejected('NO_MAINS')
if not self.on:
raise ActionRejected('STANDBY')
def _door_open(self):
return self.door > ENG['door_switch_rad']
def _need_door_open(self):
if not self._door_open():
raise ActionRejected('DOOR_CLOSED')
def _fan_on(self):
if not self._active() or self._door_open() or 'fan_failure' in self.faults:
return False
return not (self.timer['expired'] and self.timer['fan_after'] == 'off')
def _effective_set(self):
return self.ramp['effective_k'] if self.ramp['active'] else self.set_k
# ---- samples
def _sample_cap(self, s):
w = WARES[s['ware']]
cp_l = LIQ[s['liquid_id']]['heat_capacity']['value'] if s['liquid_id'] else 0.0
return w['mass_kg'] * MAT[w['material']]['heat_capacity']['value'] + s['dry_mass_kg'] * s['dry_cp'] + s['liquid_kg'] * cp_l
def _sample_mass(self, s):
return WARES[s['ware']]['mass_kg'] + s['dry_mass_kg'] + s['liquid_kg']
def _rack_load(self, level):
return sum(self._sample_mass(s) for s in self.samples.values() if s['level'] == level)
def _offset(self, level, position):
"""Local air temperature offset (K) at a rack position: the documented +-1.7 K at 150 C, scaled with the over-temperature."""
ta = self.plant['ambient_k']
f = ENG['uniformity_shape'][level - 1][POSITIONS.index(position)]
g = DOC['temperature_variation_150_k'] * (self.Ta - ta) / (C0 + 150.0 - (C0 + 22.0))
if self.flap == 4:
g *= ENG['flap_open_uniformity_factor']
if not self._fan_on():
g *= ENG['nofan_uniformity_factor']
return f * g
# ---- capabilities
def invoke(self, capability_id, **args):
if capability_id in UNSUPPORTED:
raise ActionRejected('UNSUPPORTED')
fn = getattr(self, '_cmd_' + capability_id.replace('.', '_'))
out = fn(**args)
if capability_id not in ('events.read', 'truth.inspect', 'ledger.read', 'usb.read'):
self.revision += 1
return out
def _cmd_plant_configure(self, ambient_k, pressure_pa, mains_v, noise_seed, relative_humidity=None):
if self.plant is not None and noise_seed != self.seed:
raise ActionRejected('SEED_FIXED')
rh = ENG['ambient_rh_default'] if relative_humidity is None else float(relative_humidity)
first = self.plant is None
if not first:
for s in self.samples.values():
if s['liquid_id'] and s['liquid_kg'] > 0.0 and (LIQ[s['liquid_id']].get('melting_point_k') or 0.0) >= ambient_k:
raise ActionRejected('NOT_LIQUID')
if not first and ambient_k != self.plant['ambient_k']: # enthalpies are counted relative to ambient: book the change of reference
d = ambient_k - self.plant['ambient_k']
self.led['e_reconfigure_j'] += -(self._node_cap() + sum(self._sample_cap(s) for s in self.samples.values())) * d
self.plant = dict(ambient_k=ambient_k, pressure_pa=pressure_pa, mains_v=mains_v, relative_humidity=rh)
self.seed = noise_seed
if first:
self.Th = self.Ta = self.Tl = self.Ts = self.Tsens = ambient_k
self.led = dict(e_heater_j=0.0, e_fan_j=0.0, e_shell_loss_j=0.0, e_door_loss_j=0.0, e_vent_j=0.0, e_latent_j=0.0, e_samples_in_j=0.0, e_samples_out_j=0.0,
e_ambient_reset_j=0.0, e_reconfigure_j=0.0, m_placed_kg=0.0, m_evaporated_kg=0.0, m_boiled_kg=0.0, m_removed_kg=0.0,
m_vented_kg=0.0, m_condensed_kg=0.0, e_condensation_j=0.0, e_electric_total_j=0.0)
self._event('system', 'PLANT_CONFIGURED', '环境已声明(插上电源)')
return dict(configured=True)
def _node_cap(self):
return ENG['heater_heat_capacity_j_k'] + ENG['air_heat_capacity_j_k'] + ENG['liner_heat_capacity_j_k'] + ENG['shell_heat_capacity_j_k']
def _cmd_power_set(self, on):
self._need_plant()
if not self._mains():
raise ActionRejected('NO_MAINS')
if on != self.on:
self.on = on
self.ctrl.update(i=0.0, e_prev=None, d=0.0)
self._event('operation', 'STANDBY_OFF' if on else 'STANDBY_ON', '退出待机(正常显示)' if on else '进入待机')
return dict(on=self.on)
def _cmd_power_toggle(self):
return self._cmd_power_set(not self.on)
def _cmd_door_set(self, angle_rad):
self._need_plant()
was = self._door_open()
self.door = float(angle_rad)
if was != self._door_open():
self._event('operation', 'DOOR_OPEN' if self._door_open() else 'DOOR_CLOSED', '开门(加热与风机停)' if self._door_open() else '关门')
if self._door_open():
self.ctrl.update(duty=0.0, heater_w=0.0, i=0.0, e_prev=None, d=0.0) # the door switch cuts heater and fan immediately (manual 5.1)
return dict(angle_rad=self.door, open=self._door_open())
def _cmd_temperature_set(self, temperature_k):
self._need_active()
t = C0 + _step_round(temperature_k - C0, 1.0)
self.set_k = min(max(t, C0), T_MAX_SET)
self.ramp.update(active=False, effective_k=None, gradient=0, target_k=None)
self.ctrl.update(i=0.0)
return dict(temperature_k=self.set_k)
def _cmd_temperature_step(self, delta_k):
self._need_active()
return self._cmd_temperature_set(min(max(self.set_k + _step_round(delta_k, 1.0), C0), T_MAX_SET))
def _cmd_safety_set_limit(self, limit_k):
self._need_active()
self.safe_k = C0 + _step_round(limit_k - C0, 1.0)
self._event('operation', 'SAFETY_SET', f'安全控制器设定{self.safe_k - C0:.0f} °C')
return dict(limit_k=self.safe_k)
def _cmd_alarm_acknowledge(self):
self._need_active()
if self.alarm2 == 'latched':
self.alarm2 = None
self.ctrl.update(i=0.0, e_prev=None, d=0.0)
self._event('operation', 'ALARM_RESET', '复位2级安全控制器报警,恢复控温')
if self.timer['expired']:
self.timer.update(set_s=0.0, remaining_s=0.0, running=False, expired=False)
self._event('operation', 'TIMER_OFF', '关闭已结束的定时功能,恢复加热')
return dict(alarm=self._alarm_state(), timer=self._timer_view())
def _cmd_flap_set(self, position):
self._need_active()
self.flap = int(position)
return dict(position=self.flap, text=FLAP_TEXT[self.flap])
def _cmd_timer_set(self, days, hours, minutes, fan_after=None):
self._need_active()
total = days * 86400.0 + hours * 3600.0 + minutes * 60.0
if total <= 0.0:
self.timer.update(set_s=0.0, remaining_s=0.0, running=False, expired=False)
self._event('operation', 'TIMER_OFF', '定时结束(全部设为0)')
else:
self.timer = dict(set_s=total, remaining_s=total, running=True, expired=False, fan_after=fan_after or self.timer['fan_after'])
self._event('operation', 'TIMER_SET', f'延时关闭定时{days} d {hours} h {minutes} min')
return dict(timer=self._timer_view())
def _timer_view(self):
tm = self.timer
return dict(set=tm['set_s'] > 0.0, running=tm['running'], expired=tm['expired'], remaining_s=tm['remaining_s'], set_s=tm['set_s'], fan_after=tm['fan_after'])
def _cmd_ramp_set(self, gradient_k_min, target_k):
self._need_active()
target = C0 + _step_round(target_k - C0, 1.0)
if gradient_k_min == 0 or target <= self.Tsens: # off, or the target is not above the actual value: set directly
self.set_k = target
self.ramp = dict(gradient=int(gradient_k_min), target_k=target if gradient_k_min else None, effective_k=None, active=False)
else:
self.ramp = dict(gradient=int(gradient_k_min), target_k=target, effective_k=self.set_k, active=True)
self.set_k = target
return dict(ramp=self._ramp_view())
def _ramp_view(self):
r = self.ramp
return dict(gradient_k_min=r['gradient'], target_k=r['target_k'], effective_k=r['effective_k'] if r['active'] else self.set_k, active=r['active'])
def _cmd_unit_set(self, unit):
self._need_active()
self.unit = unit
return dict(unit=unit)
def _cmd_display_cycle(self):
self._need_active()
pages = ['setp', 'flap', 'safety', 'timer', 'ramp', 'usb']
self.page = pages[(pages.index(self.page) + 1) % len(pages)]
return dict(page=self.page)
def _cmd_usb_set_stick(self, inserted):
self._need_plant()
if not inserted and self.usb['recording']:
self.usb.update(recording=False, next_s=None)
self._event('warning', 'USB_REMOVED_WHILE_RECORDING', '记录中拔出U盘:记录停止')
if not inserted:
self.usb['rows'] = [] # the data leave with the stick
self.usb['inserted'] = inserted
return dict(inserted=inserted)
def _cmd_usb_record(self, on, interval_min=None):
self._need_active()
if not self.usb['inserted']:
raise ActionRejected('NO_STICK')
if interval_min is not None:
self.usb['interval_s'] = 60.0 * interval_min
if on and not self.usb['recording']:
self.usb.update(recording=True, next_s=round(self.t_grid + DT, 9)) # first row at the next grid point, then every interval
self._event('operation', 'USB_START', f'开始USB记录(间隔{self.usb["interval_s"] / 60.0:.0f} min)')
elif not on and self.usb['recording']:
self.usb.update(recording=False, next_s=None)
self._event('operation', 'USB_STOP', '停止USB记录')
return dict(usb=self._usb_view())
def _usb_view(self):
return dict(inserted=self.usb['inserted'], recording=self.usb['recording'], interval_s=self.usb['interval_s'], rows=len(self.usb['rows']))
def _cmd_usb_read(self, since_s=0.0):
self._need_plant()
if not self.usb['inserted']:
raise ActionRejected('NO_STICK')
return dict(header=['time_s', 'timer_s', 'actual_c', 'setpoint_c', 'fan', 'flap', 'safety_c', 'heating_percent'],
rows=[r for r in self.usb['rows'] if r['time_s'] >= since_s])
def _cmd_rack_set(self, level, present):
self._need_plant()
self._need_door_open()
if present:
self.racks.add(level)
else:
if any(s['level'] == level for s in self.samples.values()):
raise ActionRejected('RACK_LOADED')
self.racks.discard(level)
return dict(racks=sorted(self.racks))
def _cmd_sample_place(self, sample_id, level, position, ware, dry_mass_kg, dry_cp_j_kgk=1000.0, dry_density_kg_m3=1500.0, liquid_id=None, liquid_mass_kg=0.0,
initial_k=None):
self._need_plant()
self._need_door_open()
if sample_id in self.samples:
raise ActionRejected('DUPLICATE_ID')
if level not in self.racks:
raise ActionRejected('NO_RACK')
if any(s['level'] == level and s['position'] == position for s in self.samples.values()):
raise ActionRejected('POSITION_OCCUPIED')
if liquid_mass_kg > 0.0 and not liquid_id:
raise ActionRejected('INVALID_ARGUMENT')
w = WARES[ware]
t0 = self.plant['ambient_k'] if initial_k is None else float(initial_k)
lid = liquid_id if liquid_mass_kg > 0.0 else None
if (liquid_mass_kg / LIQ[lid]['density']['value'] if lid else 0.0) + dry_mass_kg / dry_density_kg_m3 > w['capacity_m3'] + 1e-12:
raise ActionRejected('OVERFILL') # solid (bulk density, default 1500 kg/m3) and liquid must fit the labware
if lid:
if (LIQ[lid].get('melting_point_k') or 0.0) >= t0 or t0 >= boiling_k(lid, self.plant['pressure_pa']):
raise ActionRejected('NOT_LIQUID')
s = dict(level=level, position=position, ware=ware, dry_mass_kg=float(dry_mass_kg), dry_cp=float(dry_cp_j_kgk), liquid_id=lid, liquid_kg=float(liquid_mass_kg),
T=t0, evap_kg=0.0, boil_kg=0.0, placed_at=self.t, overheated=False)
if self._rack_load(level) + self._sample_mass(s) > DOC['rack_load_kg'] + 1e-9 or \
sum(self._sample_mass(x) for x in self.samples.values()) + self._sample_mass(s) > DOC['total_load_kg'] + 1e-9:
raise ActionRejected('OVERLOAD')
self.samples[sample_id] = s
ta = self.plant['ambient_k']
self.led['e_samples_in_j'] += self._sample_cap(s) * (t0 - ta)
self.led['m_placed_kg'] += s['liquid_kg']
self._event('operation', 'SAMPLE_PLACED', f'放入样品{sample_id}({ware},第{level}层{position})')
return dict(sample=self._sample_public(sample_id))
def _sample_public(self, sid):
s = self.samples[sid]
return dict(sample_id=sid, level=s['level'], position=s['position'], ware=s['ware'])
def _cmd_sample_remove(self, sample_id):
self._need_plant()
self._need_door_open()
if sample_id not in self.samples:
raise ActionRejected('NO_SAMPLE')
s = self.samples.pop(sample_id)
ta = self.plant['ambient_k']
self.led['e_samples_out_j'] += self._sample_cap(s) * (s['T'] - ta)
self.led['m_removed_kg'] += s['liquid_kg']
self._event('operation', 'SAMPLE_REMOVED', f'取出样品{sample_id}')
return dict(sample=dict(sample_id=sample_id, ware=s['ware'], ware_mass_kg=WARES[s['ware']]['mass_kg'], total_mass_kg=self._sample_mass(s),
dry_mass_kg=s['dry_mass_kg'], liquid_id=s['liquid_id'], liquid_mass_kg=s['liquid_kg'], temperature_k=s['T'],
liquid_lost_kg=s['evap_kg'] + s['boil_kg']))
def _cmd_events_read(self, since_s=0.0):
return dict(events=[e for e in self.events if e['time_s'] >= since_s], dropped=self.events_dropped)
def _cmd_truth_inspect(self):
self._need_plant()
r = self.read('evaluator')
return dict(process=r['truth.process'], faults=r['truth.faults'])
def _cmd_ledger_read(self):
return dict(ledger=self._ledger())
def _cmd_fault_inject(self, fault, active):
self._need_plant()
was = self._mains()
(self.faults.add if active else self.faults.discard)(fault)
if was and not self._mains():
self.outage_since = self.t
self._event('alarm', 'POWER_FAILURE', '停电(USB记录中断)')
elif not was and self._mains():
if self.class1 and self.t - (self.outage_since or self.t) >= 10.0 - 1e-9:
self.class1_reset_armed = True # manual 7.1: after >= 10 s off the alarm clears once below 230 C
if self.Ta < CLASS1[1]:
self.class1 = False
self.class1_reset_armed = False
self._event('system', 'OVERTEMP_RESET', '断电≥10 s且已冷却到230 °C以下:1级过温保护复位')
self.outage_since = None
u = self.usb
if u['recording'] and u['next_s'] is not None: # recording was interrupted: the rows of the outage are not written
while u['next_s'] <= self.t_grid + 1e-9:
u['next_s'] = round(u['next_s'] + u['interval_s'], 9)
self._event('system', 'POWER_RESTORED', '来电(控制器恢复原状态;USB记录继续,停电期间无记录)')
if active and fault == 'sensor_rupture':
self.ctrl.update(i=0.0, d=0.0, e_prev=None)
self._event('fault', 'FAULT_' + fault.upper(), f'故障{fault}' + (':注入' if active else ':清除'))
return dict(faults=sorted(self.faults))
def _cmd_sim_step(self, dt_s):
return dict(time_s=self.step(dt_s))
# ---- alarms
def _alarm_state(self):
if self.class1:
return 'overtemperature'
return {'active': 'limit_active', 'latched': 'limit_latched'}.get(self.alarm2)
# ---- physics
def _quiet(self):
if self.plant is None:
return True
if self._active():
return False # the controller runs the fan whenever it is on (door closed)
if 'ssr_stuck_on' in self.faults and self._mains() and not self.class1 and (self.alarm2 is None or 'safety_controller_failure' in self.faults):
return False
if any(s['liquid_kg'] > 0.0 for s in self.samples.values()) or any(m > 0.0 for m in self.vapour.values()):
return False
ta = self.plant['ambient_k']
return all(abs(x - ta) < 1e-9 for x in (self.Th, self.Ta, self.Tl, self.Ts, self.Tsens)) and all(abs(s['T'] - ta) < 1e-9 for s in self.samples.values())
def _quiet_jump(self, t_end):
n = int(math.floor((t_end - self.t_grid) / DT + 1e-6))
tm = self.timer
if n > 0 and tm['running'] and self._mains():
n = min(n, int(math.ceil(tm['remaining_s'] / DT - 1e-6)) - 1) # the expiry itself is ticked
u = self.usb
if n > 0 and u['recording'] and self._mains() and u['next_s'] is not None:
k = int(math.floor((self.t_grid + n * DT - u['next_s']) / u['interval_s'] + 1e-9)) + 1 if u['next_s'] <= self.t_grid + n * DT + 1e-9 else 0
for i in range(max(k, 0)): # rows written analytically: each with its own timer value and noise sample
r_t = u['next_s']
tm_s = max(round(tm['remaining_s'] - (r_t - self.t_grid), 9), 0.0) if tm['running'] else None
self._usb_row(r_t, tick=int(round(r_t / DT)) - 1, timer_s=tm_s)
u['next_s'] = round(u['next_s'] + u['interval_s'], 9)
if n > 0 and tm['running'] and self._mains():
tm['remaining_s'] = round(tm['remaining_s'] - n * DT, 9)
return max(n, 0)
def step(self, dt_s):
if dt_s < 0:
raise ActionRejected('INVALID_ARGUMENT')
t_end = round(self.t + float(dt_s), 9)
if self.plant is None:
self.t = t_end
self.tick = int(math.floor(t_end / DT + 1e-6))
self.t_grid = round(self.tick * DT, 9)
return self.t
while self.t_grid + DT <= t_end + 1e-9:
if self._quiet():
n = self._quiet_jump(t_end)
if n > 0:
self.tick += n
self.t_grid = round(self.tick * DT, 9)
self.t = self.t_grid
continue
self.t = self.t_grid
self._tick(DT)
self.tick += 1
self.t_grid = round(self.tick * DT, 9)
self.t = self.t_grid
self.t = t_end
return self.t
def _air_change_kg_s(self):
"""Air exchanged with the room (kg/s): the door-open exchange, or the flap air change (80 /h fully open at 100 C with the fan, datasheet)."""
rho = air_density(self.Ta, self.plant['pressure_pa'])
if self._door_open():
return ENG['door_open_air_change_per_s'] * V_AIR * rho
n = ENG['flap_air_change_per_h'][self.flap] / 3600.0
if not self._fan_on():
n *= ENG['flap_nofan_factor']
return n * V_AIR * rho
def _controller(self, h):
"""PID on the Pt100 reading -> heater duty (0..1); the solid-state relay switches the full heater power for duty x its period."""
c = self.ctrl
allowed = self._active() and not self._door_open() and self.alarm2 is None and not self.class1 and not self.timer['expired'] \
and 'sensor_rupture' not in self.faults
if not allowed:
c.update(duty=0.0, i=0.0, e_prev=None, d=0.0)
return 0.0
if self.ramp['active']:
r = self.ramp
r['effective_k'] = min(r['effective_k'] + r['gradient'] / 60.0 * h, r['target_k'])
if r['effective_k'] >= r['target_k'] - 1e-12:
r.update(active=False, effective_k=None)
self._event('operation', 'RAMP_DONE', '斜坡到达目标设定')
e = self._effective_set() - self.Tsens
raw = 0.0 if c['e_prev'] is None else (e - c['e_prev']) / h
c['e_prev'] = e
c['d'] += (raw - c['d']) * h / ENG['pid_d_filter_s']
if abs(e) < ENG['pid_i_band_k']:
c['i'] = min(max(c['i'] + ENG['pid_ki_w_ks'] * e * h, 0.0), ENG['heater_power_w'])
p = ENG['pid_kp_w_k'] * e + c['i'] + ENG['pid_kd_ws_k'] * c['d']
c['duty'] = min(max(p / ENG['heater_power_w'], 0.0), 1.0)
return c['duty']
def _tick(self, h):
L = self.led
ta = self.plant['ambient_k']
P = self.plant['pressure_pa']
mains = self._mains()
# ---- controller and heater
duty = self._controller(h) if mains else 0.0
per = ENG['ssr_period_s']
phase = (self.t % per) / per
stuck = 'ssr_stuck_on' in self.faults and mains and not self.class1
relay = stuck or (duty > 0.0 and phase < duty - 1e-12)
safety_relay_closed = self.alarm2 is None or 'safety_controller_failure' in self.faults # the class 2 limiter opens its own relay
heater_ok = 'heater_open' not in self.faults and not self.class1 and mains and safety_relay_closed
p_heat = ENG['heater_power_w'] * (self.plant['mains_v'] / 230.0) ** 2 if (relay and heater_ok) else 0.0
self.ctrl['heater_w'] = p_heat
fan = self._fan_on()
p_fan = ENG['fan_power_w'] if fan else 0.0
# ---- conductances
g_ha = ENG['heater_air_w_k'] if fan else ENG['heater_air_nofan_w_k']
g_la = ENG['liner_air_w_k'] if fan else ENG['liner_air_nofan_w_k']
g_ls, g_sa, g_hl = ENG['liner_shell_w_k'], ENG['shell_ambient_w_k'], ENG['heater_liner_w_k']
g_door = ENG['door_open_liner_loss_w_k'] if self._door_open() else 0.0
m_dot = self._air_change_kg_s()
q_ha = g_ha * (self.Th - self.Ta)
q_hl = g_hl * (self.Th - self.Tl) # the heater sits in the side pre-heating duct of the liner
q_la = g_la * (self.Ta - self.Tl)
q_ls = g_ls * (self.Tl - self.Ts)
q_sa = g_sa * (self.Ts - ta)
q_door = g_door * (self.Tl - ta)
q_vent = m_dot * CP_AIR * (self.Ta - ta)
# ---- samples
hs = ENG['sample_h_fan_w_m2k'] if fan else ENG['sample_h_nofan_w_m2k']
km = ENG['evap_mass_transfer_fan_m_s'] if fan else ENG['evap_mass_transfer_nofan_m_s']
q_samples = 0.0
evap_total = {}
for sid_, s in self.samples.items():
w = WARES[s['ware']]
t_loc = self.Ta + self._offset(s['level'], s['position'])
q = hs * w['area_m2'] * (t_loc - s['T'])
q_samples += q
cap_ = self._sample_cap(s)
H = cap_ * (s['T'] - ta) + q * h
m_e = m_b = 0.0
lid = s['liquid_id']
if lid and s['liquid_kg'] > 0.0:
liq = LIQ[lid]
hv, cp_l, mm = liq['enthalpy_vaporization']['value'], liq['heat_capacity']['value'], liq['molar_mass_kg_mol']
tb = boiling_k(lid, P)
pv = min(p_vap(lid, min(s['T'], tb)), P)
pp = self.vapour.get(lid, 0.0) * R_GAS * self.Ta / (mm * V_AIR)
if lid == 'water':
pp += self._room_water_pa()
X = s['liquid_kg'] / s['dry_mass_kg'] if s['dry_mass_kg'] > 0.0 else math.inf
f = min(1.0, X / ENG['critical_moisture_fraction'])
m_e = min(max(km * w['open_area_m2'] * (pv - pp) * mm / (R_GAS * s['T']), 0.0) * f * h, s['liquid_kg'])
H -= m_e * hv + m_e * cp_l * (s['T'] - ta)
s['liquid_kg'] -= m_e
cap_ = self._sample_cap(s)
t_new = ta + H / cap_
if s['liquid_kg'] > 0.0 and t_new > tb: # boiling: the excess over the boiling point boils liquid off
m_b = min((t_new - tb) * cap_ / hv, s['liquid_kg'])
H -= m_b * hv + m_b * cp_l * (tb - ta)
s['liquid_kg'] -= m_b
cap_ = self._sample_cap(s)
t_new = ta + H / cap_
if 0.0 < s['liquid_kg'] < 1e-12: # last traces
m_e += s['liquid_kg']
s['liquid_kg'] = 0.0
L['e_latent_j'] += (m_e + m_b) * hv
L['e_vent_j'] += (m_e * (s['T'] - ta) + m_b * (tb - ta)) * cp_l # the vapour leaves with its sensible heat
s['evap_kg'] += m_e
s['boil_kg'] += m_b
L['m_evaporated_kg'] += m_e
L['m_boiled_kg'] += m_b
evap_total[lid] = evap_total.get(lid, 0.0) + m_e + m_b
s['T'] = t_new
else:
s['T'] = ta + H / cap_
if s['T'] > MAT[w['material']]['max_service_k']['value'] and not s['overheated']:
s['overheated'] = True
self._event('truth', 'WARE_OVERHEATED', f'样品{sid_}的器皿超过材料最高使用温度')
# ---- node temperatures
self.Th += h * (p_heat - q_ha - q_hl) / ENG['heater_heat_capacity_j_k']
self.Ta += h * (q_ha + p_fan - q_la - q_vent - q_samples) / ENG['air_heat_capacity_j_k']
self.Tl += h * (q_la + q_hl - q_ls - q_door) / ENG['liner_heat_capacity_j_k']
self.Ts += h * (q_ls - q_sa) / ENG['shell_heat_capacity_j_k']
# ---- chamber vapour: evaporated in, vented out with the air change
m_air = air_density(self.Ta, P) * V_AIR
for lid, m in evap_total.items():
self.vapour[lid] = self.vapour.get(lid, 0.0) + m
bg_w = self._room_water_pa() # room humidity carried in with the fresh air (background, not tracked)
q_cond = 0.0
for lid in list(self.vapour): # above saturation at the air temperature the excess condenses on the
mm = LIQ[lid]['molar_mass_kg_mol'] # liner: latent heat back to the air, condensate drained (not re-evaporated)
bg = bg_w if lid == 'water' else 0.0
p_i = self.vapour[lid] * R_GAS * self.Ta / (mm * V_AIR)
p_sat = min(p_vap(lid, self.Ta), P)
if p_i + bg > p_sat:
m_c = min((p_i + bg - p_sat) * mm * V_AIR / (R_GAS * self.Ta), self.vapour[lid])
self.vapour[lid] -= m_c
L['m_condensed_kg'] += m_c
q_cond += m_c * LIQ[lid]['enthalpy_vaporization']['value'] / h
L['e_condensation_j'] += q_cond * h
self.Ta += h * q_cond / ENG['air_heat_capacity_j_k'] # latent heat of the condensate back to the air
p_v = sum(m * R_GAS * self.Ta / (LIQ[lid]['molar_mass_kg_mol'] * V_AIR) for lid, m in self.vapour.items()) + bg_w
if p_v > P and p_v > bg_w: # the chamber is open through the exhaust: vapour above the ambient
f_keep = max(P - bg_w, 0.0) / (p_v - bg_w) # pressure displaces the gas out of the duct
for lid in list(self.vapour):
out = self.vapour[lid] * (1.0 - f_keep)
self.vapour[lid] -= out
L['m_vented_kg'] += out
for lid in list(self.vapour):
out = min(self.vapour[lid], self.vapour[lid] * m_dot * h / m_air)
self.vapour[lid] -= out
L['m_vented_kg'] += out
if self.vapour[lid] < 1e-15 and not evap_total.get(lid):
L['m_vented_kg'] += self.vapour.pop(lid)
L['e_heater_j'] += p_heat * h
L['e_fan_j'] += p_fan * h
L['e_shell_loss_j'] += q_sa * h
L['e_door_loss_j'] += q_door * h
L['e_vent_j'] += q_vent * h
L['e_electric_total_j'] += (p_heat + p_fan + (ENG['controller_power_w'] if mains else 0.0)) * h
# ---- Pt100 (lag + noise)
tau = ENG['sensor_tau_s']
self.Tsens = self.Ta + (self.Tsens - self.Ta) * math.exp(-h / tau)
# ---- safety devices
if mains:
safety_reading = self.Ta + ENG['safety_sensor_offset_k']
if 'safety_controller_failure' not in self.faults:
if safety_reading > self.safe_k and self.alarm2 != 'active':
if self.alarm2 is None:
self._event('alarm', 'TEMP_LIMIT', '2级安全控制器动作:超过安全设定,加热完全关闭(!TLim)')
self.alarm2 = 'active'
elif self.alarm2 == 'active' and safety_reading < self.safe_k:
self.alarm2 = 'latched'
self._event('alarm', 'TEMP_LIMIT_COOLED', '已降到安全设定以下:报警常亮,按OK复位')
if self.class1 and self.class1_reset_armed and self.Ta < CLASS1[1]:
self.class1 = False
self.class1_reset_armed = False
self._event('system', 'OVERTEMP_RESET', '重启后腔温降到230 °C以下:1级过温保护报警自动清除')
if not self.class1 and self.Ta >= CLASS1[0]:
self.class1 = True
self.class1_reset_armed = False
self._event('alarm', 'OVERTEMPERATURE', '1级过温保护动作(330 °C):加热切断,须断电≥10 s并冷却')
# ---- timer (runs while mains are present)
tm = self.timer
if mains and tm['running']:
tm['remaining_s'] = max(round(tm['remaining_s'] - h, 9), 0.0)
if tm['remaining_s'] <= 0.0:
tm.update(running=False, expired=True)
self._event('operation', 'TIMER_EXPIRED', '延时关闭定时结束:加热关闭' + (',风机继续' if tm['fan_after'] == 'on' else ',风机停止'))
# ---- USB record
u = self.usb
if mains and u['recording'] and u['next_s'] is not None and self.t + h >= u['next_s'] - 1e-9:
self._usb_row(u['next_s'], tick=int(round(u['next_s'] / DT)) - 1)
u['next_s'] = round(u['next_s'] + u['interval_s'], 9)
# ---- ambient snap (idle only)
idle = not self._active() and p_heat == 0.0 and not fan and not self.samples and not self.vapour
if idle and all(abs(x - ta) < ENG['ambient_snap_k'] for x in (self.Th, self.Ta, self.Tl, self.Ts)):
L['e_ambient_reset_j'] += (ENG['heater_heat_capacity_j_k'] * (self.Th - ta) + ENG['air_heat_capacity_j_k'] * (self.Ta - ta)
+ ENG['liner_heat_capacity_j_k'] * (self.Tl - ta) + ENG['shell_heat_capacity_j_k'] * (self.Ts - ta))
self.Th = self.Ta = self.Tl = self.Ts = ta
if abs(self.Tsens - ta) < ENG['ambient_snap_k']:
self.Tsens = ta
def _room_water_pa(self):
return self.plant['relative_humidity'] * p_vap('water', self.plant['ambient_k'])
def _sensor_reading(self, tick=None):
return self.Tsens + ENG['sensor_noise_k'] * _gauss(self.seed, self.tick if tick is None else tick, 1)
def _usb_row(self, t, tick=None, timer_s=None):
"""One CSV row at time t; the noise sample is the one of the grid tick ending at t (identical whether the interval is ticked or skipped)."""
u = self.usb
if len(u['rows']) >= MAX_USB_ROWS:
return
u['rows'].append(dict(time_s=t, timer_s=(timer_s if timer_s is not None else self.timer['remaining_s']) if self.timer['set_s'] > 0 else None,
actual_c=None if 'sensor_rupture' in self.faults else round(self._sensor_reading(tick) - C0, 1),
setpoint_c=round(self._effective_set() - C0, 1), fan='on' if self._fan_on() else 'off', flap=FLAP_TEXT[self.flap],
safety_c=round(self.safe_k - C0), heating_percent=round(100.0 * self.ctrl['duty'])))
# ---- read
def _disp_temp(self, k):
return k - C0 if self.unit == 'C' else (k - C0) * 9.0 / 5.0 + 32.0
def _display_values(self):
if not self._active():
return dict(temp=None, text='')
if 'sensor_rupture' in self.faults:
temp = 1999.0
else:
temp = float(round(self._disp_temp(self._sensor_reading())))
a = self._alarm_state()
if a == 'overtemperature':
text = 'ALAr OtP'
elif a:
text = 'ALAr tLI'
elif self.timer['expired']:
text = 't End'
elif self.page == 'setp':
text = f'SP{self._disp_temp(self._effective_set()):6.0f}'
elif self.page == 'flap':
text = f'FL{FLAP_TEXT[self.flap]:>6}'
elif self.page == 'safety':
text = f'SAFE{self._disp_temp(self.safe_k):4.0f}'
elif self.page == 'timer':
r = int(math.ceil(self.timer['remaining_s'] - 1e-9))
text = f't {r // 86400:1d}{r % 86400 // 3600:02d}{r % 3600 // 60:02d}' if self.timer['set_s'] > 0 else 't OFF'
elif self.page == 'ramp':
text = f'r{self.ramp["gradient"]:2d}{self._disp_temp(self.ramp["target_k"]):5.0f}' if self.ramp['gradient'] else 'r OFF'
else:
text = 'Usb On' if self.usb['recording'] else ('Usb OFF' if self.usb['inserted'] else 'Usb --')
return dict(temp=temp, text=text)
def read(self, visibility='agent'):
pc = self.plant is not None
d = self._display_values() if pc else dict(temp=None, text='')
act = pc and self._active()
out = {'clock.time_s': self.t, 'plant.configured': pc, 'power.on': self.on, 'door.angle_rad': self.door, 'door.open': self._door_open(),
'temperature.set_k': self.set_k, 'safety.limit_k': self.safe_k, 'flap.position': self.flap, 'flap.angle_rad': math.radians(15.0) * self.flap,
'timer.state': self._timer_view(), 'ramp.state': self._ramp_view(), 'unit': self.unit, 'usb.state': self._usb_view(), 'racks.levels': sorted(self.racks),
'samples.placed': [self._sample_public(k) for k in sorted(self.samples)], 'fan.running': bool(pc and self._fan_on()),
'alarm.state': self._alarm_state() if pc else None, 'display.temperature': d['temp'], 'display.text': d['text'],
'indicator.heating': bool(act and self.ctrl['heater_w'] > 0.0), 'indicator.timer': bool(act and (self.timer['running'] or self.timer['expired'])),
'indicator.alarm': bool(act and self._alarm_state() is not None), 'indicator.standby': bool(pc and self._mains() and not self.on)}
if visibility != 'agent':
out['truth.process'] = (dict(heater_k=self.Th, air_k=self.Ta, liner_k=self.Tl, shell_k=self.Ts, sensor_k=self.Tsens, heater_w=self.ctrl['heater_w'],
duty=self.ctrl['duty'], air_change_kg_s=self._air_change_kg_s(), effective_set_k=self._effective_set(),
class1_tripped=self.class1, vapour_kg=dict(self.vapour),
samples={k: dict(temperature_k=s['T'], local_air_k=self.Ta + self._offset(s['level'], s['position']), liquid_kg=s['liquid_kg'],
evaporated_kg=s['evap_kg'], boiled_kg=s['boil_kg'], total_mass_kg=self._sample_mass(s),
moisture_ratio=(s['liquid_kg'] / s['dry_mass_kg'] if s['dry_mass_kg'] > 0 else None))
for k, s in self.samples.items()})
if pc else {})
out['truth.faults'] = sorted(self.faults)
return out
def _ledger(self):
if self.led is None:
return {}
L = dict(self.led)
ta = self.plant['ambient_k']
L['h_nodes_j'] = (ENG['heater_heat_capacity_j_k'] * (self.Th - ta) + ENG['air_heat_capacity_j_k'] * (self.Ta - ta) + ENG['liner_heat_capacity_j_k'] * (self.Tl - ta)
+ ENG['shell_heat_capacity_j_k'] * (self.Ts - ta))
L['h_samples_j'] = sum(self._sample_cap(s) * (s['T'] - ta) for s in self.samples.values())
L['energy_balance_j'] = (L['e_heater_j'] + L['e_fan_j'] + L['e_condensation_j'] + L['e_samples_in_j'] + L['e_reconfigure_j'] - L['e_samples_out_j'] - L['e_shell_loss_j'] - L['e_door_loss_j']
- L['e_vent_j'] - L['e_latent_j'] - L['e_ambient_reset_j'] - L['h_nodes_j'] - L['h_samples_j'])
L['m_on_samples_kg'] = sum(s['liquid_kg'] for s in self.samples.values())
L['m_vapour_in_chamber_kg'] = sum(self.vapour.values())
L['mass_balance_kg'] = L['m_placed_kg'] - L['m_evaporated_kg'] - L['m_boiled_kg'] - L['m_removed_kg'] - L['m_on_samples_kg']
L['vapour_balance_kg'] = L['m_evaporated_kg'] + L['m_boiled_kg'] - L['m_vented_kg'] - L['m_condensed_kg'] - L['m_vapour_in_chamber_kg']
return L
def _jsonable(o):
if isinstance(o, dict):
return {str(k): _jsonable(v) for k, v in o.items()}
if isinstance(o, (list, tuple)):
return [_jsonable(v) for v in o]
if isinstance(o, float) and not math.isfinite(o):
return None
return o
# ---------------------------------------------------------------- session (agent / evaluator isolation, idempotency)
class BinderFd056Session:
def __init__(self, host, principal_id):
self._host = host
self._principal = principal_id
@property
def _role(self):
return self._host._principals[self._principal]
def _target(self, instance_id):
if not isinstance(instance_id, str) or instance_id != self._host.instance_id:
raise ActionRejected('UNKNOWN_INSTANCE')
def describe(self, *, instance_id=None, asset_type_id=None):
if (instance_id is None) == (asset_type_id is None):
raise ActionRejected('INVALID_ARGUMENT')
if instance_id is not None:
self._target(instance_id)
if asset_type_id is not None and asset_type_id != ASSET_TYPE_ID:
raise ActionRejected('UNKNOWN_INSTANCE')
meta = copy.deepcopy(export_binder_fd056_contract_metadata())
caps = {k: v for k, v in meta['capabilities'].items() if v['visibility'] == 'agent' or self._role != 'agent'}
slots = {k: v for k, v in meta['state_slots'].items() if v['visibility'] == 'agent' or self._role != 'agent'}
if self._role == 'agent':
for c in caps.values():
c['state_effects'] = [e for e in c['state_effects'] if e['state_id'] in slots]
c['observes'] = [x for x in c['observes'] if x in slots]
for pre in c['preconditions']:
pre['state_ids'] = [x for x in pre['state_ids'] if x in slots]
c['execution']['completion_state_ids'] = [x for x in c['execution']['completion_state_ids'] if x in slots]
for m in meta['mechanisms'].values():
m['state_ids'] = [x for x in m['state_ids'] if x in slots]
return dict(protocol_version=PROTOCOL_VERSION, asset_type_id=ASSET_TYPE_ID, asset_version='1.0.0', capabilities=caps, state_slots=slots)
def read(self, *, instance_id, state_ids=None):
self._target(instance_id)
h = self._host
values = _jsonable(h.read(self._role))
ids = list(values) if state_ids is None else state_ids
if not isinstance(ids, list) or any(not isinstance(k, str) for k in ids):
raise ActionRejected('INVALID_ARGUMENT')
if any(k not in values for k in ids):
raise ActionRejected('ACCESS_DENIED')
return dict(instance_id=instance_id, status='succeeded', state_revision=h.revision, clock={'domain': 'simulation', 'time_s': h.time_s},
observations={k: dict(value=copy.deepcopy(values[k]), unit=SLOTS[k]['unit'],
quality='unavailable' if values[k] is None else 'estimated' if SLOTS[k]['origin'] in ('sensor', 'derived') else 'valid',
sample_time_s=h.time_s, sample_window_s=None)
for k in ids})
def invoke(self, *, instance_id, capability_id, arguments, request_id):
h = self._host
key = digest = None
try:
self._target(instance_id)
if not isinstance(request_id, str) or not request_id:
raise ActionRejected('INVALID_ARGUMENT')
key = (self._principal, request_id)
try:
digest = json.dumps([capability_id, arguments], sort_keys=True, allow_nan=False)
except (TypeError, ValueError):
digest = None
if key in h._requests:
old, response = h._requests[key]
if digest is None or old != digest or not isinstance(response, dict):
raise ActionRejected('REQUEST_CONFLICT')
return copy.deepcopy(response)
if not isinstance(capability_id, str) or capability_id not in CAPS:
raise ActionRejected('UNKNOWN_CAPABILITY')
if self._role == 'agent' and CAPS[capability_id]['visibility'] != 'agent':
raise ActionRejected('ACCESS_DENIED')
if not isinstance(arguments, dict):
raise ActionRejected('INVALID_ARGUMENT')
validate(CAPS[capability_id]['input_schema'], arguments)
h._caller = self._principal
snapshot = copy.deepcopy({k: v for k, v in h.__dict__.items() if k not in ('_principals', '_requests', '_caller')})
try:
result = _jsonable(h.invoke(capability_id, **arguments))
except ActionRejected:
h.__dict__.update(snapshot) # rejected: nothing changed
raise
finally:
h._caller = None
if self._role == 'agent' and capability_id == 'events.read':
result = dict(events=[e for e in result['events'] if e['kind'] not in ('fault', 'truth')], dropped=result['dropped'])
response = dict(protocol_version=PROTOCOL_VERSION, instance_id=instance_id, request_id=request_id, operation_id=None, status='succeeded',
state_revision=h.revision, clock={'domain': 'simulation', 'time_s': h.time_s}, result=copy.deepcopy(result), observations={}, error=None)
h._requests[key] = (digest, copy.deepcopy(response))
return response
except ActionRejected as exc:
response = dict(protocol_version=PROTOCOL_VERSION, instance_id=instance_id, request_id=request_id, operation_id=None,
status='unsupported' if str(exc) == 'UNSUPPORTED' else 'rejected', state_revision=h.revision,
clock={'domain': 'simulation', 'time_s': h.time_s}, result={}, observations={},
error=dict(code=str(exc), message=ERROR_ZH.get(str(exc), str(exc)), retryable=False, side_effects='none'))
if key is not None and digest is not None and key not in h._requests:
h._requests[key] = (digest, copy.deepcopy(response))
return response
def write(self, *, instance_id, state_id, value, request_id):
self._target(instance_id)
raise ActionRejected('ACCESS_DENIED')
def poll(self, operation_id):
raise ActionRejected('UNKNOWN_OPERATION')
def cancel(self, operation_id, request_id):
raise ActionRejected('UNKNOWN_OPERATION')
# ---------------------------------------------------------------- contract metadata
ERROR_ZH = {
'INVALID_ARGUMENT': '参数不符合输入模式或取值范围', 'REQUEST_CONFLICT': '同一request_id对应不同的调用', 'UNKNOWN_INSTANCE': '实例不存在',
'UNKNOWN_CAPABILITY': '能力不存在', 'UNSUPPORTED': '本型号或本配置没有该功能', 'ACCESS_DENIED': '无权访问(真值或评测者能力)',
'UNKNOWN_OPERATION': '会话不支持该操作(本运行层的能力都是同步的)', 'PLANT_REQUIRED': '尚未声明环境', 'SEED_FIXED': '噪声种子只能在首次声明时设定',
'NO_MAINS': '停电(控制器不工作)', 'STANDBY': '控制器在待机(先按住待机键约3 s)', 'DOOR_CLOSED': '门关着(先开门)', 'NO_STICK': '没有插U盘',
'RACK_LOADED': '该层搁架上还有样品', 'DUPLICATE_ID': '样品编号已存在', 'NO_RACK': '该层没有搁架', 'POSITION_OCCUPIED': '该位置已有样品',
'OVERFILL': '液体与固体超过器皿容量', 'NOT_LIQUID': '液体在此温度下不是液体(低于熔点或高于沸点;改环境时:样品上的液体会凝固,凝固未建模)',
'OVERLOAD': '超过每层30 kg或总负载70 kg', 'NO_SAMPLE': '没有该样品',
}
_P = ['PLANT_REQUIRED']
_A = _P + ['NO_MAINS', 'STANDBY']
CAP_ERRORS = {
'plant.configure': ['SEED_FIXED', 'NOT_LIQUID'], 'power.set': _P + ['NO_MAINS'], 'power.toggle': _P + ['NO_MAINS'], 'door.set': _P,
'temperature.set': _A, 'temperature.step': _A, 'safety.set_limit': _A, 'alarm.acknowledge': _A, 'flap.set': _A, 'timer.set': _A, 'ramp.set': _A, 'unit.set': _A,
'display.cycle': _A, 'usb.set_stick': _P, 'usb.record': _A + ['NO_STICK'], 'usb.read': _P + ['NO_STICK'], 'rack.set': _P + ['DOOR_CLOSED', 'RACK_LOADED'],
'sample.place': _P + ['DOOR_CLOSED', 'DUPLICATE_ID', 'NO_RACK', 'POSITION_OCCUPIED', 'OVERFILL', 'NOT_LIQUID', 'OVERLOAD', 'INVALID_ARGUMENT'],
'sample.remove': _P + ['DOOR_CLOSED', 'NO_SAMPLE'], 'events.read': [], 'truth.inspect': _P, 'ledger.read': [], 'fault.inject': _P, 'sim.step': [],
}
_COMMON_ERRORS = ['INVALID_ARGUMENT', 'REQUEST_CONFLICT', 'UNKNOWN_INSTANCE']
_CTRL = ('有电且不在待机', ['power.on'])
PRECONDITIONS = {
'plant.configure': ('首次声明时设定噪声种子(之后不可改);样品上有液体时室温须高于其熔点', ['plant.configured', 'samples.placed']),
'power.set': ('有电', ['power.on']), 'power.toggle': ('有电', ['power.on']), 'door.set': ('无', ['door.angle_rad']),
'temperature.set': _CTRL, 'temperature.step': _CTRL, 'safety.set_limit': _CTRL, 'alarm.acknowledge': ('有电且不在待机;报警须已降到安全设定以下才会复位', ['power.on', 'alarm.state']),
'flap.set': _CTRL, 'timer.set': _CTRL, 'ramp.set': ('有电且不在待机;目标高于实际温度时才按梯度运行', ['power.on', 'ramp.state']), 'unit.set': _CTRL, 'display.cycle': _CTRL,
'usb.set_stick': ('无', ['usb.state']), 'usb.record': ('有电且不在待机;已插U盘', ['power.on', 'usb.state']), 'usb.read': ('已插U盘', ['usb.state']),
'rack.set': ('门开着;取出时该层无样品', ['door.open', 'racks.levels', 'samples.placed']),
'sample.place': ('门开着;该层有搁架且位置空;液体在初温为液体;不超过器皿容量与搁架30 kg、总70 kg', ['door.open', 'racks.levels', 'samples.placed']),
'sample.remove': ('门开着;样品存在', ['door.open', 'samples.placed']),
'truth.inspect': ('无', ['plant.configured']), 'fault.inject': ('无', ['plant.configured']),
}
_DISPLAY = ['display.temperature', 'display.text']
_IND = ['indicator.heating', 'indicator.timer', 'indicator.alarm', 'indicator.standby']
_EVOLVE = _DISPLAY + _IND + ['fan.running', 'alarm.state', 'timer.state', 'ramp.state', 'usb.state', 'truth.process']
EFFECTS = {
'plant.configure': ['plant.configured', 'truth.process'] + _DISPLAY + _IND + ['fan.running', 'alarm.state'],
'power.set': ['power.on', 'fan.running', 'truth.process'] + _DISPLAY + _IND, 'power.toggle': ['power.on', 'fan.running', 'truth.process'] + _DISPLAY + _IND,
'door.set': ['door.angle_rad', 'door.open', 'fan.running', 'truth.process', 'indicator.heating'],
'temperature.set': ['temperature.set_k', 'ramp.state', 'display.text', 'truth.process'], 'temperature.step': ['temperature.set_k', 'ramp.state', 'display.text', 'truth.process'],
'safety.set_limit': ['safety.limit_k', 'display.text'],
'alarm.acknowledge': ['alarm.state', 'timer.state', 'fan.running', 'indicator.alarm', 'indicator.timer', 'display.text', 'truth.process'],
'flap.set': ['flap.position', 'flap.angle_rad', 'display.text', 'truth.process'], 'timer.set': ['timer.state', 'indicator.timer', 'display.text'],
'ramp.set': ['temperature.set_k', 'ramp.state', 'display.text', 'truth.process'], 'unit.set': ['unit', 'display.temperature', 'display.text'], 'display.cycle': ['display.text'],
'usb.set_stick': ['usb.state', 'display.text'], 'usb.record': ['usb.state', 'display.text'], 'usb.read': [],
'rack.set': ['racks.levels'], 'sample.place': ['samples.placed', 'truth.process'], 'sample.remove': ['samples.placed', 'truth.process'],
'fault.inject': ['truth.faults', 'fan.running', 'alarm.state', 'truth.process'] + _DISPLAY + _IND,
'sim.step': ['clock.time_s'],
}
_STEPPED = ('plant.configure', 'power.set', 'power.toggle', 'door.set', 'temperature.set', 'temperature.step', 'safety.set_limit', 'alarm.acknowledge', 'flap.set',
'timer.set', 'ramp.set', 'sample.place', 'sample.remove', 'fault.inject', 'usb.record')
ON_STEP = {k: list(_EVOLVE) for k in _STEPPED}
ON_STEP['sim.step'] = _EVOLVE + ['clock.time_s']
ON_STEP_ZH = {'sim.step': '按0.1 s网格积分:加热器、空气、内胆、外壳与样品温度,换气,样品干燥与腔内蒸气,Pt100,控温与斜坡,安全装置,定时,USB记录;'
'待机或停电、全部在室温且无湿样品时整段跳过(定时与USB记录解析推进)'}
EXEC_TEXT = {}
RESOURCES = {k: ['host_clock'] for k in CAPS}
for _k in ('door.set', 'usb.set_stick', 'rack.set', 'sample.place', 'sample.remove'):
RESOURCES[_k] = ['host_clock', 'robot_or_operator']
OBSERVES = {'temperature.set': ['display.temperature'], 'power.set': ['display.temperature', 'indicator.standby'], 'door.set': ['fan.running'],
'usb.record': ['usb.state']}
_WB, _DS, _MAN, _MATS, _NIST, _PC, _LIB, _SIM = ('user_workbook', 'manufacturer_datasheet', 'manufacturer_manual_2017', 'material_datasheets', 'nist_webbook', 'pubchem',
'liquid_library', 'simulation_assumption')
CAP_SOURCES = {k: [_DS, _MAN] for k in CAPS}
CAP_SOURCES.update({'plant.configure': [_DS, _WB, _SIM], 'sample.place': [_MATS, _NIST, _PC, _LIB, _SIM], 'sample.remove': [_SIM], 'events.read': [_MAN, _SIM],
'truth.inspect': [_SIM], 'ledger.read': [_SIM], 'fault.inject': [_MAN, _SIM], 'sim.step': [_SIM], 'door.set': [_DS, _MAN], 'rack.set': [_DS, _MAN]})
PARAM_ZH = {'ambient_k': '室温', 'pressure_pa': '大气压', 'mains_v': '电源电压', 'noise_seed': '噪声种子', 'relative_humidity': '室内相对湿度', 'on': '开或待机',
'angle_rad': '门开角', 'temperature_k': '温度设定', 'delta_k': '设定增减', 'limit_k': '安全控制器设定', 'position': '风门开度0–4或搁架位置',
'days': '天', 'hours': '时', 'minutes': '分', 'fan_after': '定时结束后风机', 'gradient_k_min': '斜坡梯度(°C/min)', 'target_k': '斜坡目标',
'unit': '温度单位', 'inserted': 'U盘插入', 'interval_min': '记录间隔', 'since_s': '起始时间', 'level': '搁架层', 'present': '放入或取出',
'sample_id': '样品编号', 'ware': '器皿(目录)', 'dry_mass_kg': '干固体质量', 'dry_cp_j_kgk': '干固体比热', 'liquid_id': '湿液体(模板库)',
'liquid_mass_kg': '液体质量', 'initial_k': '样品初温', 'fault': '故障名', 'active': '注入或清除', 'dt_s': '推进时间'}
_DEFAULT_LIMIT = '过程层实现;机器人与硬件层未实现;整体模型边界见mechanisms.drying_oven_process.limitations。'
CAP_LIMITS = {
'sample.place': ['器皿材料与尺寸来自目录(工程尺寸,材料物性有来源);干固体只有质量与比热(不吸附、不分解);湿液体为模板库中的单一纯液体;不建模溶剂可燃性与爆炸下限(手册:本机不用于可燃物)。'],
'display.cycle': ['R4菜单的方向键/OK/返回导航被抽象为直接能力(设定、风门、安全、定时、斜坡、USB);返回键在场景中切换文字行页面。'],
'temperature.step': ['场景中上、下键各按一次=±1 K(菜单中按住连续变化未建模)。'],
'usb.read': ['CSV内容按手册列出的量;日期时间以仿真时钟秒表示;文件名与语言格式未建模。'],
}
LIMITATIONS = [
'所选配置:BINDER FD 56(FD056-230V,9010-0303),标准配置(2层镀铬搁架,无选件);数据表2022版为主来源,手册E3.1(12/2017)补充控制器与安全装置细节。',
'热模型:加热器、腔内空气、内胆(含搁架与风扇)、隔热层与外壳四个集总节点;内胆热容、内胆—外壳导热与开门换气各1项标定(15 min到150 °C、150 °C能耗290 W、开门30 s后4 min恢复);'
'其余传热系数为工程值;空间温差按数据表±1.7 K(150 °C)的形状场给出,不是CFD。',
'控温:Pt100一阶滞后加噪声,PID加固态继电器周期为工程实现,复核数据表±0.3 K波动;BINDER R4的实际控制算法未公开。',
'换气:风门5档按15°步进,全开为数据表80次/h(100 °C),中间档与关闭漏风为工程值;风机停止时只靠热浮力(工程倍数);开门时加热与风机停止(手册)。',
'1级过温保护的复位需要拔掉电源≥10 s:本资产中只有评测者的mains_outage故障模拟断电,代理的power.set只是待机,不能复位1级过温保护(拔插电源的机器人动作未建模)。',
'安全:安全控制器读数取腔内空气温度(无偏差假设);300 °C设定配300 °C安全设定(均为上限)时,控温波动可触发限温报警(手册建议安全设定比温度设定高2–5 °C,最高温度下无法满足)。'
'2级安全控制器(限温器)超过设定后完全关闭加热并锁定,降到设定以下后按OK复位;1级过温保护330 °C切断,断电≥10 s且冷却到230 °C以下才复位;出厂安全设定未知,取最大300 °C(假设)。',
'样品:器皿+干固体(堆积密度默认1500 kg/m³,可声明;固体与液体须装得下)+一种液体;恒速干燥段按湿表面传质(风机开/关两档系数),含湿量低于临界值(工程值0.15)后线性降速;沸点以上过剩热量使液体沸腾;腔内蒸气随换气排出(各蒸气不超过腔温下的饱和蒸气压,超出部分在内胆上冷凝、放出汽化热、冷凝液排走不再蒸发;总蒸气分压不超过大气压,超出部分经排气管挤出),'
'水的背景按室内相对湿度;不建模冷凝液的再蒸发、吸湿、化学变化与可燃气氛。',
'FD为固定风速;延时开启、温度相关延时关闭、风速设定与各选件为unsupported;R4菜单导航(方向键/OK/返回的逐级操作)被抽象为直接能力,场景中五个按键为弹簧键。',
'显示文字按七段字形:设定“SP”、风门“FL CLOS/1/2/3/OPEn”、安全“SAFE”、定时“t dhhmm”、斜坡“r”、USB“Usb”、2级报警“ALAr tLI”(手册!TLim)、1级“ALAr OtP”、定时结束“t End”;'
'大数字为实际温度(Pt100断线显示1999)。',
'场景:箱体、门(双向关节)、三角控制面板(显示、5键)、内腔、2层搁架、风扇罩、排气管与后部风门执行器(随风门开度转动)有几何;样品没有几何(运行层状态)。',
]
def _sampling_text(k):
if k == 'clock.time_s':
return 'Host clock.'
if SLOTS[k]['origin'] in ('sensor', 'derived', 'process_truth'):
return 'Updated on the 0.1 s grid of the host steps (display values as the controller shows them).'
return 'Changes when a command is accepted.'
def _errors_of(k):
if k in UNSUPPORTED:
return ['UNSUPPORTED'] + _COMMON_ERRORS
extra = ['ACCESS_DENIED'] if CAPS[k]['visibility'] != 'agent' else []
return list(dict.fromkeys(CAP_ERRORS.get(k, []) + _COMMON_ERRORS + extra))
def _pre_text(k):
errs, text = CAP_ERRORS.get(k, []), PRECONDITIONS[k][0]
if 'PLANT_REQUIRED' in errs and '声明' not in text:
text = '已声明环境(否则PLANT_REQUIRED);' + text
return text
def _pre_slots(k):
errs = CAP_ERRORS.get(k, [])
ids = (['plant.configured'] if 'PLANT_REQUIRED' in errs else []) + list(PRECONDITIONS[k][1])
return list(dict.fromkeys(ids))
def _model_effects(k, un):
if un:
return dict(mode='none', description_zh='不支持:无模型变化', binding_ids=[])
seen = sorted((set(EFFECTS.get(k, [])) | set(ON_STEP.get(k, []))) & SCENE_MIRRORED)
if seen:
return dict(mode='host_required', binding_ids=[], description_zh='状态经宿主桥(Matterix)镜像到场景(' + '、'.join(seen) + ';绑定见合同model_bindings),运行层本身不驱动模型')
return dict(mode='none', description_zh='过程或设定变化,没有对应的场景关节、读数或指示灯', binding_ids=[])
def _params():
P = {}
def si(name, val, unit):
"""Contract parameters in SI: degC -> K, min -> s, deg -> rad, in -> m (the source value is noted in the meaning)."""
conv = {'degC': ('K', lambda x: x + C0, '_c', '_k'), 'min': ('s', lambda x: x * 60.0, '_min', '_s'), 'deg': ('rad', math.radians, '_deg', '_rad'),
'K/min': ('K/s', lambda x: x / 60.0, '', '_k_s'), '1/h': ('1/s', lambda x: x / 3600.0, '_per_h', '_per_s')}
if unit not in conv:
return name, val, unit, ''
u, f, a, b = conv[unit]
val2 = ({kk: (f(x) if isinstance(x, (int, float)) else x) for kk, x in val.items()} if isinstance(val, dict) else
[f(x) if isinstance(x, (int, float)) else x for x in val] if isinstance(val, list) else f(val))
return (name[:-len(a)] + b if a and name.endswith(a) else name + b), val2, u, f'(换算为SI;资料原值{val} {unit})'
def doc(name, val, unit, meaning, src):
name, val, unit, extra = si(name, val, unit)
P[name.lower()] = dict(value=val, unit=unit, meaning_zh=meaning + extra, evidence='documented', source_ids=list(src), uncertainty=None)
def asm(name, val, unit, meaning, unc, src=(_SIM,)):
name, val, unit, extra = si(name, val, unit)
P[name.lower()] = dict(value=val, unit=unit, meaning_zh=meaning + extra, evidence='assumption', source_ids=list(src), uncertainty=unc)
src_of = {'manufacturer_datasheet': _DS, 'manufacturer_manual_2017': _MAN}
WB_KEYS = ('temperature_range_above_ambient_k', 'temperature_max_c', 'temperature_variation_150_k', 'temperature_fluctuation_150_k', 'heating_up_150_s',
'rated_voltage_v', 'nominal_power_w', 'interior_volume_m3', 'housing_dimensions_m', 'net_weight_kg')
for k, v in instrument()['documented'].items():
doc(k, v['value'], v['unit'], v['note_zh'] + '(原文:' + v['quote'] + ')', (src_of[v['source_id']],) + ((_WB,) if k in WB_KEYS else ()))
for k in sorted(ENG):
ev = instrument()['engineering'][k]['evidence']
asm(k, ENG[k], ENG_UNIT.get(k, '1'), ENG_NOTE[k], '已标定(calibrate_oven.py),模型自洽,不是实测' if ev == 'calibrated' else
'由厂家图纸或数据推得' if ev in ('drawing', 'documented_derived') else '工程值(见instrument_model.json的engineering说明),不是实测')
for k, v in instrument()['derived'].items():
asm(k, v['value'], v['unit'], '由厂家数据推导:' + v['note_zh'], '推导值', (_DS, _MAN))
lt = _lib('loads')
asm('load_templates', dict(file='assets/expansion_batch05/t4_measure/binder_fd056/load_templates.json', counts=lt['counts']), '1',
'装载模板:器皿材料(厂家数据表、NIST、PubChem)与湿液体(CHEM-008液体模板库,NIST/PubChem);每条带来源', '实测文献数据;适用规则见模板库rules_zh',
(_MATS, _NIST, _PC, _LIB))
asm('gas_constant_j_mol_k', R_GAS, 'J/(mol K)', '气体常数', '物理常数', (_SIM,))
asm('air_cp_j_kgk', CP_AIR, 'J/(kg K)', '空气定压比热(25–150 °C平均)', '物理常数(工程取值)', (_SIM,))
return P
SLOT_REFERENCE = {'display.temperature': '显示的实际腔温(控制传感器位置,°C或°F整数)'}
def export_binder_fd056_contract_metadata():
slots, caps = {}, {}
for k, v in SLOTS.items():
slots[k] = dict(meaning_zh=v['meaning'], component_ids=[v['component']], value_schema=copy.deepcopy(v['schema']), unit=v['unit'],
reference_conditions=SLOT_REFERENCE.get(k), origin=v['origin'], visibility=v['visibility'], access='read_only',
read_binding=dict(backend='host', artifact_id='runtime', accessor=f'BinderFd056Session.read(state_ids=[{k!r}])'), write_via=None,
sampling=dict(mode='instant', time_domain='simulation', window_description=_sampling_text(k)), source_ids=['simulation_assumption'])
for k, v in CAPS.items():
un = k in UNSUPPORTED
c = {key: copy.deepcopy(v[key]) for key in ['input_schema', 'output_schema', 'component_ids', 'function_zh', 'kind', 'visibility', 'example_arguments']}
c.update(availability='unsupported' if un else 'implemented',
implementation={layer: 'absent' if un or layer in ('scene', 'robot', 'hardware') else 'implemented' for layer in ['process', 'scene', 'robot', 'hardware', 'host']},
binding=None if un else dict(backend='host', artifact_id='runtime', entrypoint='asset_runtime.binder_fd056.BinderFd056Session.invoke',
invocation=f'session.invoke(instance_id="binder_fd056_01",capability_id={k!r},arguments={v["example_arguments"]!r},request_id="unique")'),
preconditions=[] if un or k not in PRECONDITIONS else [dict(description_zh=_pre_text(k) + ';被拒时状态不变。', state_ids=_pre_slots(k),
enforced_by='runtime', check='BinderFd056Runtime.invoke')],
state_effects=[dict(state_id=s, timing='on_step' if k == 'sim.step' else 'immediate', description_zh='设定或立即改变的量') for s in dict.fromkeys(EFFECTS.get(k, []))],
observes=[] if un else list(OBSERVES.get(k, [])), model_effects=_model_effects(k, un),
execution=dict(mode='synchronous', time_domain='simulation',
completion_criterion=EXEC_TEXT[k][0] if k in EXEC_TEXT else '原子设定、配置或查询(温度与样品在之后的step中演化)',
completion_state_ids=[], timeout_s=None, cancellation='unsupported', retry='same_request_id', resources=list(RESOURCES.get(k, [])),
partial_failure_zh=('不支持:不执行,状态不变' if un else '同步原子操作:成功时一次写入全部效果,被拒时状态不变')),
errors=[dict(code=e, meaning_zh=ERROR_ZH.get(e, e), side_effects='none') for e in _errors_of(k)],
verification=[], limitations=[UNSUPPORTED[k]] if un else list(CAP_LIMITS.get(k, [_DEFAULT_LIMIT])), source_ids=list(CAP_SOURCES[k]))
if k in ON_STEP:
c['state_effects'] += [dict(state_id=s, timing='on_step', description_zh=ON_STEP_ZH.get(k, '随step演化')) for s in dict.fromkeys(ON_STEP[k])
if not (k == 'sim.step' and s in EFFECTS.get(k, []))]
caps[k] = c
mechanism = dict(
component_ids=['housing', 'door', 'panel', 'liner', 'fan_cover', 'exhaust_duct', 'flap_actuator', 'display'],
state_ids=list(slots), implementation='lumped',
meaning_zh='强制对流干燥:加热器加热循环空气,风机把热空气吹过搁架上的器皿与样品;排气风门调节新风换气;R4控制器用Pt100按设定(可带斜坡)PID控温;'
'2级安全控制器与1级过温保护切断加热;开门时加热与风机停止;样品中的液体按湿表面传质蒸发,蒸气随换气排出',
equations=['C_h dT_h/dt = P_heat - G_ha (T_h - T_a) - G_hl (T_h - T_l); C_a dT_a/dt = G_ha (T_h - T_a) + P_fan - G_la (T_a - T_l) - m_dot c_p (T_a - T_amb) - sum h A_i (T_a + dT_i - T_i)',
'C_l dT_l/dt = G_la (T_a - T_l) + G_hl (T_h - T_l) - G_ls (T_l - T_s) - G_door (T_l - T_amb); C_s dT_s/dt = G_ls (T_l - T_s) - G_sa (T_s - T_amb)',
'm_dot = n(flap) / 3600 V_steam rho_air(T_a) (x f_nofan without fan); door open: m_dot = k_door V rho',
'C_i dT_i/dt = h A_i (T_a + dT_i - T_i) - m_evap h_vap; m_evap = k_m A_open (p_vap(T_i) - p_partial) M / (R T_i) min(1, X / X_crit)',
'dT_i = 1.7 K x shape(level, position) x (T_a - T_amb) / 128 K (x 1.6 flap open, x 4 fan off)',
'duty = clamp((Kp e + Ki int e + Kd de/dt) / P_heater, 0, 1); heater on for duty x SSR period; heating off when T_safety > limit (latched)'],
parameters=_params(), source_ids=[_SIM, _WB, _DS, _MAN, _MATS, _NIST, _PC, _LIB], limitations=list(LIMITATIONS))
import importlib.util
spec = importlib.util.spec_from_file_location('_binder_fd056_local_annotations', ROOT / 'scripts/asset_runtime/_annotations.py')
ann = importlib.util.module_from_spec(spec)
spec.loader.exec_module(ann)
ann.KEY_ZH.update({k: v['meaning'] for k, v in SLOTS.items()})
ann.PARAM_ZH.update(PARAM_ZH)
ann.annotate_export('binder_fd056', caps, slots, {'drying_oven_process': mechanism},
inputs={'plant.configure': (PLANT, PLANT_EXAMPLE), 'sample.place': (SAMPLE, SAMPLE_EXAMPLE)})
for k, v in SLOTS.items():
slots[k]['meaning_zh'] = v['meaning']
if SLOT_REFERENCE.get(k):
slots[k]['reference_conditions'] = SLOT_REFERENCE[k]
return dict(asset_type_id=ASSET_TYPE_ID, catalog_id=CATALOG_ID, capabilities=caps, state_slots=slots, mechanisms={'drying_oven_process': mechanism})
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