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| """CHEM-198 BINDER KBF 115 constant climate chamber (KBF115-230V, art. no. 9020-0320; 2022 data sheet configuration): process runtime. | |
| Device (data sheet 23.05.2022; KBF-S (E6) 7001-0357 manual of the same 115 cabinet with the RD4 controller; KBF (E7) 7001-0569 manual of the | |
| touchscreen program controller): dry mode 0-70 C, climate mode 10-70 C and 10-80 %RH inside the climate chart (guaranteed range A, time-limited | |
| range B max. 24 h); variation +-0.2 K, fluctuation +-0.1 K, humidity fluctuation <= +-2 %RH at 25 C / 60 %RH and 40 C / 75 %RH; recovery after | |
| 30 s door opening 6 min (25/60) and 7 min (40/75); max. heat compensation 200 W at 40 C; 470 Wh/h at 40/75; 102 L (600 x 483 x 351 mm), 2 / 5 | |
| shelves, 30 kg per rack, 100 kg load; 2 kW, 16 A; 880 x 650 x 1050 mm, 128 kg; APT.line preheating chamber, door heating, ESG glass inner door, | |
| class 3.1 safety device, capacitive humidity sensor and steam humidifier (0.07 L near boiling), dehumidification by dew point undershoot of the | |
| evaporator, 0.5 L internal wastewater can, touchscreen program controller (25 programs x 100 sections, ramp / step, tolerance band pause, | |
| section repetitions), tolerance range alarms (2-10 K, 5-20 %RH, delay 15-120 min), door-open behaviour (fan to minimum, everything off after | |
| 60 s, door alarm after 5 min), internal data logger (60 s), power-failure resume. | |
| Process model (fixed 1 s grid anchored at t = 0; SI units: K, Pa, kg, J, W; relative humidity as a fraction 0-1): | |
| * Air: one well-mixed node (interior + APT.line preheating chamber) with dry-air heat capacity and the water-vapour mass; implicit energy | |
| balance with the stainless interior (steel node), the ESG glass door node, the evaporator, the stored samples, the heater share, the fan heat, | |
| the steam and the room air entering through the gasket leak and the open doors (buoyant doorway flow on the virtual-temperature density | |
| difference plus a door-swing pumping volume). | |
| * Heating / refrigeration (DCT, abstracted): PI temperature controller on the Pt100 reading: heater (half into the preheating-chamber walls) or | |
| extra cooling; while the compressor runs (set point <= 60 C in control) a bypassed base cooling acts and the heater compensates it; cooling | |
| capacity Q_max(T_air); evaporator temperature from the cooling load, or the dew point minus the undershoot while dehumidifying. | |
| * Humidity: PI controller on the capacitive sensor: steam (limited by the module and its warm-up after re-activation) or dehumidification | |
| (evaporator below the dew point: condensate to the wastewater can, ice below 0 C that lowers the capacity and melts with warm air); | |
| condensation / evaporation on the steel walls (drained) and the glass door (fog when the door heating fails or the glass is cold). | |
| * Water: freshwater pipe (tap) or the optional 20 L can feeds the 0.07 L steam container; wastewater can 0.5 L pumped at 0.4 L. | |
| * Samples: deliquescent salts (Greenspan 1977 deliquescence humidities), dissolved / deliquesced solutes (measured aw(molality) branches of the | |
| shared NIST/TRC library), adsorbents (measured isotherms) and inert items; heat and vapour exchange with the air; cold samples collect a | |
| condensate film; exposure statistics (mean kinetic temperature, mean RH) and an optional host-declared degradation law. | |
| * Controller: fixed value / program / idle modes, functions (humidity control, idle), safety controller class 3.1 (limit / offset, active after | |
| the set point was reached once), class 1 cut-off, tolerance range alarms, door alarm, water / wastewater / humidity system alarms, buzzer and | |
| reset, power failure resume, data logger. | |
| * Ledgers: chamber energy (air, vapour, steel, glass, films, ice, samples) and the water of the whole humidity system close exactly; electrical | |
| energy is accumulated.""" | |
| import bisect | |
| import copy | |
| import json | |
| import math | |
| import re | |
| from pathlib import Path | |
| PROTOCOL_VERSION = "1.0.0" | |
| ASSET_TYPE_ID = "instrument.binder_kbf115" | |
| CATALOG_ID = "CHEM-198" | |
| ROOT = Path(__file__).resolve().parents[2] | |
| ASSET_DIR = ROOT / 'assets/expansion_batch04/t2_vacuum/binder_kbf115' | |
| LIBS = {'instrument': 'instrument_model.json', 'sorption': 'sorption_templates.json'} | |
| class ActionRejected(ValueError): | |
| """A capability call refused with a declared error code (no state change).""" | |
| _LIBC = {} | |
| def _lib(name): | |
| if name not in _LIBC: | |
| _LIBC[name] = json.loads((ASSET_DIR / LIBS[name]).read_text()) | |
| return _LIBC[name] | |
| def instrument(): | |
| return _lib('instrument') | |
| DOC = {k: v['value'] for k, v in instrument()['documented'].items()} | |
| ENG = {k: v['value'] for k, v in instrument()['engineering'].items()} | |
| ENG_NOTE = {k: v['engineering_note_zh'] for k, v in instrument()['engineering'].items()} | |
| ENG_UNIT = {k: v['unit'] for k, v in instrument()['engineering'].items()} | |
| SORPTION = _lib('sorption')['substances'] | |
| DT = 1.0 | |
| T0 = 273.15 | |
| G_ACC = 9.80665 | |
| R_GAS = 8.314462618 | |
| R_AIR = 287.05 # J/(kg K), dry air | |
| R_VAP = 461.52 # J/(kg K), water vapour | |
| CP_AIR = 1006.0 # J/(kg K), dry air | |
| CP_VAP = 1860.0 # J/(kg K), water vapour | |
| CP_WATER = 4184.0 # J/(kg K), liquid water | |
| L0 = 2.501e6 # J/kg, vaporisation enthalpy at 0 C (reference: liquid water at 0 C) | |
| L_FUS = 333.55e3 # J/kg, ice melting at 0 C | |
| M_W = 0.01801528 # kg/mol | |
| T_STEAM = 373.15 | |
| MKT_DH = 83.144e3 # J/mol, mean kinetic temperature activation energy (ICH Q1A convention) | |
| CHART_A = [tuple(p) for p in DOC['chart_a']] | |
| CHART_B = [tuple(p) for p in DOC['chart_b']] | |
| T_SET_LO, T_SET_HI = DOC['setting_range_temperature_k'] | |
| RH_SET_HI = DOC['setting_range_humidity'][1] | |
| FAN_LO, FAN_HI = DOC['fan_range'] | |
| W_INT, H_INT, D_INT = DOC['internal_dimensions_m']['w'], DOC['internal_dimensions_m']['h'], DOC['internal_dimensions_m']['d'] | |
| DOOR_MAX = 1.75 # rad, outer door | |
| GLASS_MAX = 1.65 # rad, glass inner door | |
| OUTER_FOR_GLASS = 1.30 # outer door opening needed to swing the glass door | |
| GLASS_FOR_LOADING = 1.20 | |
| A_WALL = 2.0 * (W_INT * H_INT + W_INT * D_INT + H_INT * D_INT) # m2, interior surface (condensation) | |
| A_GLASS = W_INT * H_INT | |
| MODES = ['fixed', 'program', 'idle'] | |
| STATES = ['off', 'outage', 'idle', 'fixed', 'program', 'program_paused', 'door_off'] | |
| FAULTS = ['heater_failure', 'compressor_failure', 'humidity_module_failure', 'fan_failure', 'temperature_sensor_failure', 'humidity_sensor_failure', | |
| 'safety_sensor_failure', 'door_sensor_failure', 'door_heating_failure', 'wastewater_blocked', 'mains_outage'] | |
| SUBSTANCE_IDS = sorted(SORPTION) + ['inert'] | |
| LOG_MIN, LOG_MAX = 60.0, 3600.0 | |
| MAX_EVENTS_LOG = 3000 | |
| MAX_LOG = 100000 | |
| DAY = 86400.0 | |
| _M64 = (1 << 64) - 1 | |
| def _mix64(x): | |
| x = (x + 0x9E3779B97F4A7C15) & _M64 | |
| x = ((x ^ (x >> 30)) * 0xBF58476D1CE4E5B9) & _M64 | |
| x = ((x ^ (x >> 27)) * 0x94D049BB133111EB) & _M64 | |
| return x ^ (x >> 31) | |
| def _uni(seed, k, ch): | |
| return ((_mix64(_mix64(_mix64(seed & _M64) ^ (k & _M64)) ^ ch) >> 11) + 0.5) / 9007199254740992.0 | |
| def _gauss(seed, k, ch): | |
| u1, u2 = _uni(seed, k, 2 * ch), _uni(seed, k, 2 * ch + 1) | |
| return math.sqrt(-2.0 * math.log(u1)) * math.cos(2 * math.pi * u2) | |
| def p_sat(T): | |
| """Saturation vapour pressure (Pa): over ice below 0 C (Murphy and Koop 2005, eq. 7), over water above (Magnus, Alduchov-Eskridge).""" | |
| if T < T0: | |
| return math.exp(9.550426 - 5723.265 / T + 3.53068 * math.log(T) - 0.00728332 * T) | |
| t = T - T0 | |
| return 610.94 * math.exp(17.625 * t / (t + 243.04)) | |
| def rho_sat(T): | |
| return p_sat(T) / (R_VAP * T) | |
| def dew_point(pv): | |
| """Dew point (K) over liquid water from the vapour pressure (inverse Magnus).""" | |
| if pv <= 1e-6: | |
| return 180.0 | |
| g = math.log(pv / 610.94) | |
| return T0 + 243.04 * g / (17.625 - g) | |
| def rho_moist(T, p, pv): | |
| return (p - pv) / (R_AIR * T) + pv / (R_VAP * T) | |
| def _interp(xs, ys, x): | |
| if x <= xs[0]: | |
| return ys[0] | |
| if x >= xs[-1]: | |
| return ys[-1] | |
| i = bisect.bisect_right(xs, x) - 1 | |
| f = (x - xs[i]) / (xs[i + 1] - xs[i]) | |
| return ys[i] + f * (ys[i + 1] - ys[i]) | |
| def _in_poly(pt, poly): | |
| x, y = pt | |
| inside = False | |
| for i in range(len(poly)): | |
| (x1, y1), (x2, y2) = poly[i], poly[(i + 1) % len(poly)] | |
| if (y1 > y) != (y2 > y) and x < x1 + (y - y1) * (x2 - x1) / (y2 - y1): | |
| inside = not inside | |
| on = min(x1, x2) - 1e-9 <= x <= max(x1, x2) + 1e-9 and min(y1, y2) - 1e-9 <= y <= max(y1, y2) + 1e-9 and \ | |
| abs((x2 - x1) * (y - y1) - (y2 - y1) * (x - x1)) <= 1e-6 * (abs(x2 - x1) + abs(y2 - y1) + 1.0) | |
| if on: | |
| return True | |
| return inside | |
| def chart_region(T, rh): | |
| """Climate-chart region of a set point: 'A' guaranteed, 'B' time-limited (24 h), 'outside', or 'dry' (humidity control off).""" | |
| pt = (T - T0, rh * 100.0) | |
| if _in_poly(pt, CHART_A): | |
| return 'A' | |
| if _in_poly(pt, CHART_B): | |
| return 'B' | |
| return 'outside' | |
| # ---------------------------------------------------------------- sample templates | |
| def drh(sub, T): | |
| """Deliquescence humidity of a salt at T (Greenspan Table 2, linear in T, clamped to the tabulated range); None when not tabulated.""" | |
| d = SORPTION[sub].get('deliquescence') if sub in SORPTION else None | |
| if not d: | |
| return None | |
| return _interp(d['temperature_k'], d['relative_humidity'], T) | |
| def branch_aw(sub, m): | |
| """Water activity of the solution at molality m (mol/kg) on the measured branch; below the most concentrated measured point a salt with a | |
| deliquescence humidity is extrapolated linearly from the last two points down to that humidity; returns (aw, quality).""" | |
| b = SORPTION[sub]['solution_branch'] | |
| ms, aws = b['molality_mol_kg'], b['water_activity'] | |
| if m <= ms[-1]: | |
| return (_interp(ms, aws, m) if m >= ms[0] else 1.0 - (1.0 - aws[0]) * m / ms[0]), 'measured' | |
| if SORPTION[sub].get('deliquescence') and len(ms) >= 2: | |
| slope = (aws[-1] - aws[-2]) / (ms[-1] - ms[-2]) | |
| return aws[-1] + slope * (m - ms[-1]), 'extrapolated' | |
| return aws[-1], 'measured_limit' # no solubility known: the most concentrated measured solution | |
| def branch_molality(sub, aw): | |
| """Inverse of branch_aw: molality at which the solution water activity equals aw (None outside the usable range).""" | |
| b = SORPTION[sub]['solution_branch'] | |
| ms, aws = b['molality_mol_kg'], b['water_activity'] | |
| if aw >= aws[0]: | |
| return ms[0] * (1.0 - aw) / max(1.0 - aws[0], 1e-9) | |
| if aw >= aws[-1]: | |
| return _interp(aws[::-1], ms[::-1], aw) | |
| if SORPTION[sub].get('deliquescence') and len(ms) >= 2: | |
| slope = (aws[-1] - aws[-2]) / (ms[-1] - ms[-2]) | |
| return ms[-1] + (aw - aws[-1]) / slope if slope < 0 else None | |
| return None | |
| # ---------------------------------------------------------------- schema helpers | |
| def number(unit='1', lo=None, hi=None): | |
| s = {'type': 'number', 'x-unit': unit} | |
| if lo is not None: | |
| s['minimum'] = lo | |
| if hi is not None: | |
| s['maximum'] = hi | |
| return s | |
| def obj(properties, optional=()): | |
| return dict(type='object', properties=properties, required=[k for k in properties if k not in optional], additionalProperties=False) | |
| def nullable(s): | |
| return {'anyOf': [s, {'type': 'null'}]} | |
| def array(s, minimum=0, maximum=4096): | |
| return dict(type='array', items=s, minItems=minimum, maxItems=maximum) | |
| def enum(items): | |
| return {'type': 'string', 'enum': list(items)} | |
| def integer(lo, hi): | |
| return {'type': 'integer', 'x-unit': '1', 'minimum': lo, 'maximum': hi} | |
| BOOL = {'type': 'boolean'} | |
| TEXT = {'type': 'string'} | |
| FREE_OBJ = dict(type='object') | |
| ITEM_ID = {'type': 'string', 'pattern': r'[A-Za-z0-9_.:/-]{1,64}'} | |
| def validate(s, v): | |
| if 'anyOf' in s: | |
| for o in s['anyOf']: | |
| try: | |
| validate(o, v) | |
| return | |
| except ActionRejected: | |
| pass | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| k = s.get('type') | |
| if k in ('number', 'integer'): | |
| if isinstance(v, bool) or not isinstance(v, (int, float)) or not math.isfinite(v) or (k == 'integer' and not float(v).is_integer()): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if not s.get('minimum', -math.inf) <= v <= s.get('maximum', math.inf): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| elif k == 'object': | |
| if not isinstance(v, dict): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if 'properties' in s: | |
| req = set(s.get('required', s['properties'])) | |
| if not req <= set(v) or not set(v) <= set(s['properties']): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| for key, value in v.items(): | |
| validate(s['properties'][key], value) | |
| elif k == 'array': | |
| if not isinstance(v, list) or not s.get('minItems', 0) <= len(v) <= s.get('maxItems', math.inf): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| for x in v: | |
| validate(s['items'], x) | |
| elif k == 'boolean' and type(v) is not bool: | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| elif k == 'string': | |
| if not isinstance(v, str) or len(v) > s.get('maxLength', 10 ** 6) or len(v) < s.get('minLength', 0): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if 'pattern' in s and not re.fullmatch(s['pattern'], v): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if 'enum' in s and v not in s['enum']: | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| # ---------------------------------------------------------------- capabilities | |
| CAPS = {} | |
| def cap(k, s, o, e, c, meaning, visibility='agent', kind='device_command'): | |
| CAPS[k] = dict(input_schema=s, output_schema=o, example_arguments=e, component_ids=c, function_zh=meaning, visibility=visibility, kind=kind) | |
| PLANT_EXAMPLE = dict(ambient_k=295.15, relative_humidity=0.5, pressure_pa=101325.0, water_supply='pipe', shelves=2, noise_seed=1) | |
| PLANT = obj(dict(ambient_k=number('K', 283.15, 313.15), relative_humidity=number('1', 0.0, 0.9), pressure_pa=number('Pa', 70000.0, 110000.0), | |
| mains_v=number('V', 180.0, 253.0), water_supply=enum(['pipe', 'can']), shelves=integer(2, 5), noise_seed=integer(0, 2 ** 31 - 1)), | |
| optional=('mains_v', 'water_supply', 'shelves')) | |
| SETPOINT = obj(dict(temperature_k=number('K', T_SET_LO, T_SET_HI), relative_humidity=number('1', 0.0, RH_SET_HI), fan_fraction=number('1', FAN_LO, FAN_HI)), | |
| optional=('temperature_k', 'relative_humidity', 'fan_fraction')) | |
| SETPOINT_EXAMPLE = dict(temperature_k=313.15, relative_humidity=0.75, fan_fraction=1.0) | |
| SECTION = obj(dict(duration_s=number('s', 1.0, DOC['section_duration_max_s']), temperature_k=number('K', T_SET_LO, T_SET_HI), | |
| relative_humidity=number('1', 0.0, RH_SET_HI), fan_fraction=number('1', FAN_LO, FAN_HI), transition=enum(['ramp', 'step']), | |
| humidity_control=BOOL, tolerance_k=nullable(number('K', 0.1, 50.0)), tolerance_rh=nullable(number('1', 0.01, 0.5))), | |
| optional=('fan_fraction', 'humidity_control', 'tolerance_k', 'tolerance_rh')) | |
| PROGRAM = obj(dict(program=integer(2, DOC['programs']['memories']), sections=array(SECTION, 1, DOC['programs']['sections']), | |
| repeat=nullable(obj(dict(from_section=integer(1, 99), to_section=integer(2, 100), count=integer(1, 99))))), | |
| optional=('repeat',)) | |
| PROGRAM_EXAMPLE = dict(program=2, sections=[dict(duration_s=3600.0, temperature_k=298.15, relative_humidity=0.60, transition='step'), | |
| dict(duration_s=7200.0, temperature_k=313.15, relative_humidity=0.75, transition='ramp'), | |
| dict(duration_s=1.0, temperature_k=313.15, relative_humidity=0.75, transition='step')]) | |
| SAMPLE = obj(dict(sample_id=ITEM_ID, substance_id=enum(SUBSTANCE_IDS), shelf=integer(1, 5), dry_mass_kg=number('kg', 1e-5, 30.0), | |
| exposed_area_m2=number('m2', 1e-5, 0.5), initial_k=number('K', 250.0, 350.0), initial_water_kg=number('kg', 0.0, 30.0), | |
| heat_capacity_j_kg_k=number('J/(kg K)', 100.0, 5000.0), container_mass_kg=number('kg', 0.0, 30.0), heat_output_w=number('W', 0.0, 500.0), | |
| degradation=obj(dict(rate_ref_per_s=number('1/s', 0.0, 1.0), activation_j_mol=number('J/mol', 0.0, 300000.0), | |
| humidity_exponent=number('1', 0.0, 10.0)))), | |
| optional=('exposed_area_m2', 'initial_water_kg', 'heat_capacity_j_kg_k', 'container_mass_kg', 'heat_output_w', 'degradation')) | |
| SAMPLE_EXAMPLE = dict(sample_id='nacl_dish_1', substance_id='sodium_chloride', shelf=1, dry_mass_kg=0.010, exposed_area_m2=0.005, initial_k=295.15, | |
| container_mass_kg=0.05) | |
| EVENT = obj(dict(time_s=number('s'), kind=enum(['system', 'operation', 'door', 'alarm', 'program', 'maintenance', 'fault', 'truth']), code=TEXT, message_zh=TEXT)) | |
| LOGREC = obj(dict(time_s=number('s'), temperature_c=nullable(number('1')), humidity_pct=nullable(number('1')), set_temperature_c=number('1'), | |
| set_humidity_pct=nullable(number('1')), door_open=BOOL, mode=TEXT, alarms=array(TEXT, 0, 16))) | |
| _BODY = ['cabinet'] | |
| _PANEL = ['touchscreen'] | |
| cap('plant.configure', PLANT, obj(dict(configured=BOOL)), PLANT_EXAMPLE, _BODY, | |
| '宿主声明室温、室内相对湿度、大气压、电源电压、供水方式(水管或选配20 L水桶)、搁架数(2–5)与噪声种子', 'evaluator', 'configuration') | |
| cap('power.set', obj(dict(on=BOOL)), obj(dict(on=BOOL)), dict(on=True), ['power_switch'], '仪表面板上的主电源开关通/断(通电后按断电前的模式继续)') | |
| cap('power.toggle', obj({}), obj(dict(on=BOOL)), {}, ['power_switch'], '主电源开关按一下') | |
| cap('setpoint.set', SETPOINT, obj(dict(setpoints=FREE_OBJ, chart_region=TEXT)), SETPOINT_EXAMPLE, _PANEL, | |
| '定值模式设定:温度(−5…70 °C;控湿时控制范围10…70 °C)、相对湿度(0…80 %RH,受气候图限制)与风机转速(40–100 %)') | |
| cap('function.set', obj(dict(humidity_control=BOOL, idle_mode=BOOL), optional=('humidity_control', 'idle_mode')), | |
| obj(dict(functions=FREE_OBJ)), dict(humidity_control=True), _PANEL, '控制器功能:湿度控制开/关(Humidity off)、Idle mode(停止控制)') | |
| cap('safety.configure', obj(dict(mode=enum(['limit', 'offset']), value_k=number('K', 0.5, 373.15))), obj(dict(safety=FREE_OBJ)), dict(mode='offset', value_k=2.0), | |
| _PANEL, '3.1级安全控制器:Limit(绝对温度上限,273.15–373.15 K)或Offset(设定之上的偏移,0.5–30 K)') | |
| cap('tolerance.configure', obj(dict(temperature_k=number('K', DOC['temperature_tolerance_k'][0], DOC['temperature_tolerance_k'][1]), | |
| relative_humidity=number('1', DOC['humidity_tolerance'][0], DOC['humidity_tolerance'][1]), | |
| delay_s=number('s', DOC['range_alarm_delay_s'][0], DOC['range_alarm_delay_s'][1])), | |
| optional=('temperature_k', 'relative_humidity', 'delay_s')), | |
| obj(dict(tolerance=FREE_OBJ)), dict(temperature_k=2.0, relative_humidity=0.05, delay_s=900.0), _PANEL, '公差带报警:温度2–10 K、湿度5–20 %RH、延时15–120 min') | |
| cap('buzzer.set', obj(dict(on=BOOL)), obj(dict(on=BOOL)), dict(on=True), _PANEL, '报警蜂鸣器开/关') | |
| cap('alarm.reset', obj({}), obj(dict(muted=array(TEXT, 0, 16), cleared=array(TEXT, 0, 16))), {}, _PANEL, | |
| 'Reset alarm:静音全部报警;条件已消失的报警同时清除(“Humidity system”报警不得确认)') | |
| cap('program.write', PROGRAM, obj(dict(program=integer(2, 25), sections=integer(1, 100), duration_s=number('s'))), PROGRAM_EXAMPLE, _PANEL, | |
| '写入时间程序(2…25号;每段时长、温度、湿度、风机、ramp/step、湿度控制、程序公差带;可重复若干连续段)') | |
| cap('program.start', obj(dict(program=integer(2, 25))), obj(dict(program=integer(2, 25), started=BOOL)), dict(program=2), _PANEL, '启动时间程序(结束后转定值模式)') | |
| cap('program.stop', obj({}), obj(dict(stopped=BOOL)), {}, _PANEL, '停止程序,转定值模式') | |
| cap('logger.configure', obj(dict(interval_s=number('s', LOG_MIN, LOG_MAX))), obj(dict(interval_s=number('s'))), dict(interval_s=60.0), _PANEL, | |
| '数据记录器存储间隔(出厂60 s)') | |
| cap('log.read', obj(dict(last=integer(1, MAX_LOG))), obj(dict(records=array(LOGREC, 0, MAX_LOG))), dict(last=60), ['usb_port'], | |
| '读出内置数据记录器(经USB以开放格式导出:时间、温度、湿度、设定、门、模式、报警)', 'agent', 'query') | |
| cap('events.read', obj(dict(since_s=number('s', 0.0))), obj(dict(events=array(EVENT, 0, MAX_EVENTS_LOG), dropped=integer(0, 10 ** 9))), dict(since_s=0.0), _PANEL, | |
| '事件列表(电源、门、报警、程序、维护)', 'agent', 'query') | |
| cap('door.move', obj(dict(angle_rad=number('rad', 0.0, DOOR_MAX))), obj(dict(angle_rad=number('rad'))), dict(angle_rad=1.6), ['outer_door'], | |
| '外门(右铰链、左侧把手)转到给定角度;关外门须先关玻璃内门', 'agent', 'robot_skill') | |
| cap('glass_door.move', obj(dict(angle_rad=number('rad', 0.0, GLASS_MAX))), obj(dict(angle_rad=number('rad'))), dict(angle_rad=1.5), ['glass_door'], | |
| 'ESG玻璃内门转到给定角度(须外门大开)', 'agent', 'robot_skill') | |
| cap('water.supply', obj(dict(open=BOOL)), obj(dict(open=BOOL)), dict(open=True), ['freshwater_inlet'], '供水:打开/关闭进水龙头(水管供水)或接通/断开水桶', 'agent', 'robot_skill') | |
| cap('can.refill', obj({}), obj(dict(can_kg=number('kg'))), {}, ['freshwater_inlet'], '把选配外置水桶加满去离子水(仅选桶供水时)', 'agent', 'robot_skill') | |
| cap('sample.place', SAMPLE, obj(dict(sample_id=TEXT, shelf=integer(1, 5), shelf_load_kg=number('kg'))), SAMPLE_EXAMPLE, ['shelves'], | |
| '把样品(敞口皿中的盐、可溶固体、吸附剂或惰性物)放到某层搁架(外门与玻璃门打开;每层≤30 kg、总≤100 kg)', 'agent', 'robot_skill') | |
| cap('sample.remove', obj(dict(sample_id=ITEM_ID)), obj(dict(sample=FREE_OBJ)), dict(sample_id='nacl_dish_1'), ['shelves'], | |
| '取出样品并称量、目视:总质量、质量变化与外观(干燥、潮解、表面凝水);暴露统计与降解只在评测者真值中', 'agent', 'robot_skill') | |
| cap('samples.read', obj({}), obj(dict(samples=array(FREE_OBJ, 0, 200))), {}, ['shelves'], '腔内样品清单(宿主声明的编号、物质与搁架;不含内部状态)', 'agent', 'query') | |
| cap('truth.inspect', obj({}), obj(dict(climate=FREE_OBJ, samples=FREE_OBJ, power=FREE_OBJ, faults=array(TEXT, 0, 16), removed_samples=array(FREE_OBJ, 0, 10000))), {}, _BODY, | |
| '评测者读取过程真值:空气温湿度与露点、金属与玻璃温度、蒸发器与冰、凝水、加湿模块、废水罐、控制器积分、功率,样品温度、含水与状态', 'evaluator', 'query') | |
| cap('ledger.read', obj({}), obj(dict(ledger=FREE_OBJ)), {}, _BODY, '腔内能量(J)与湿度系统水量(kg)的守恒账、电能', 'evaluator', 'query') | |
| cap('fault.inject', obj(dict(fault=enum(FAULTS), active=BOOL)), obj(dict(faults=array(TEXT, 0, 16))), dict(fault='door_heating_failure', active=True), _BODY, | |
| '故障注入:加热器、压缩机、加湿模块、风机、温度/湿度/安全传感器、门传感器、门加热失效,废水管堵塞,市电中断', 'evaluator', 'simulation') | |
| cap('sim.step', obj(dict(dt_s=number('s', 0.0, 30 * DAY))), obj(dict(time_s=number('s'))), dict(dt_s=60.0), _BODY, '宿主推进仿真时钟', 'evaluator', 'simulation') | |
| UNSUPPORTED = { | |
| 'week_program.run': '周程序(5个×100切换点)本运行层未实现;只实现定值、时间程序与Idle模式。', | |
| 'alarm_relay.read': '无源报警继电器输出为选件(数据表OPTIONS;未选)。', 'analog_output.read': '4–20 mA模拟输出为选件(未选)。', | |
| 'door_lock.set': '可锁门把手为选件(未选)。', 'light.set': 'LED灯条为附件(未选)。', 'rs485.command': 'RS 485接口为选件(未选;以太网APT-COM为标配但本运行层不建模通信)。', | |
| 'pt100_object.read': '附加柔性Pt100为选件(未选)。', | |
| } | |
| for _k, _v in UNSUPPORTED.items(): | |
| cap(_k, obj({}), obj({}), {}, _BODY, _v, 'agent', 'device_command') | |
| # ---------------------------------------------------------------- state slots | |
| SLOTS = {} | |
| def slot(k, schema, unit, origin, component, meaning, visibility='agent'): | |
| SLOTS[k] = dict(schema=schema, unit=unit, origin=origin, component=component, meaning=meaning, visibility=visibility) | |
| slot('clock.time_s', number('s'), 's', 'derived', 'cabinet', '仿真时钟(宿主时钟)') | |
| slot('plant.configured', BOOL, '1', 'setpoint', 'cabinet', '环境条件是否已声明') | |
| slot('power.on', BOOL, '1', 'setpoint', 'power_switch', '主电源开关是否接通') | |
| slot('state.current', enum(STATES), '1', 'derived', 'touchscreen', | |
| '状态:off、outage(市电中断)、idle、fixed(定值)、program、program_paused(超出程序公差带暂停)、door_off(开门60 s后全部功能关闭)') | |
| slot('temperature.chamber_k', nullable(number('K')), 'K', 'sensor', 'touchscreen', 'Pt100测得的腔温(无电或传感器故障时为空)') | |
| slot('humidity.chamber', nullable(number('1')), '1', 'sensor', 'touchscreen', '电容传感器测得的腔内相对湿度(0–1;湿度控制关时仍显示)') | |
| slot('display.temperature', nullable(number('1')), '1', 'derived', 'touchscreen', '触摸屏温度数字(°C,0.1位)') | |
| slot('display.humidity', nullable(number('1')), '1', 'derived', 'touchscreen', '触摸屏湿度数字(%RH,0.1位)') | |
| slot('setpoint.current', FREE_OBJ, '1', 'setpoint', 'touchscreen', '当前有效设定:温度、湿度(湿度控制关时为空)、风机、模式与来源(定值或程序段)') | |
| slot('setpoint.fixed', FREE_OBJ, '1', 'setpoint', 'touchscreen', '定值模式的设定(程序结束后恢复)') | |
| slot('functions.current', FREE_OBJ, '1', 'setpoint', 'touchscreen', '控制器功能:湿度控制、Idle mode') | |
| slot('chart.region', enum(['A', 'B', 'outside', 'dry']), '1', 'derived', 'touchscreen', '当前设定在气候图中的区域:A保证区、B限时区(最长24 h)、outside、dry(不控湿)') | |
| slot('program.status', FREE_OBJ, '1', 'derived', 'touchscreen', '程序运行状态:程序号、段号、段内时间、重复计数、是否暂停、已存程序号') | |
| slot('safety.settings', FREE_OBJ, '1', 'setpoint', 'touchscreen', '安全控制器模式与值、生效的绝对上限') | |
| slot('tolerance.settings', FREE_OBJ, '1', 'setpoint', 'touchscreen', '公差带报警设定(温度、湿度、延时)') | |
| slot('alarms.active', array(TEXT, 0, 16), '1', 'derived', 'touchscreen', | |
| '报警:TEMPERATURE_RANGE、HUMIDITY_RANGE、DOOR_OPEN、SAFETY_CONTROLLER、SAFETY_SENSOR、TEMPERATURE_SENSOR、HUMIDITY_SENSOR、DOOR_SENSOR、FRESHWATER_SUPPLY、' | |
| 'FRESHWATER_CAN_EMPTY、WASTEWATER、HUMIDITY_SYSTEM、OVERTEMPERATURE_CLASS1、POWER_FAILURE') | |
| slot('notifications.active', array(TEXT, 0, 16), '1', 'derived', 'touchscreen', | |
| '信息图标:Idle mode、Temperature range、Humidity range、Humidity off、Door open、Humidity module service;以及气候图提示CLIMATE_CHART_B(限时区)、' | |
| 'CLIMATE_CHART_B_24H(限时区已连续运行24 h)、CLIMATE_CHART_OUTSIDE(设定在气候图之外,精度不保证)——气候图提示为运行层对数据表气候图的表示,非控制器原有图标') | |
| slot('alarm.audible', BOOL, '1', 'derived', 'touchscreen', '报警蜂鸣(蜂鸣器开且有未静音报警)') | |
| slot('indicator.pilot', BOOL, '1', 'derived', 'pilot_lamp', '三角仪表面板上的电源指示灯(主开关接通且有市电)') | |
| slot('indicator.alarm_header', BOOL, '1', 'derived', 'alarm_header', '触摸屏标题栏红色闪烁(报警状态)') | |
| slot('indicator.door_open', BOOL, '1', 'derived', 'door_icon', '触摸屏“Door open”信息图标') | |
| slot('indicator.water', BOOL, '1', 'derived', 'water_icon', '触摸屏供水/废水报警图标(Freshwater supply、Wastewater)') | |
| slot('door.outer_angle_rad', number('rad'), 'rad', 'setpoint', 'outer_door', '外门开启角(0关闭)') | |
| slot('door.glass_angle_rad', number('rad'), 'rad', 'setpoint', 'glass_door', '玻璃内门开启角(0关闭)') | |
| slot('door.glass_fogged', BOOL, '1', 'derived', 'glass_door', '玻璃内门内侧可见起雾(凝水膜>2 g/m²)') | |
| slot('water.supply_open', BOOL, '1', 'setpoint', 'freshwater_inlet', '进水龙头/水桶是否接通') | |
| slot('water.can_kg', nullable(number('kg')), 'kg', 'derived', 'freshwater_inlet', '选配水桶剩余水量(水管供水时为空;桶上可见液位)') | |
| slot('samples.count', integer(0, 200), '1', 'derived', 'shelves', '腔内样品数(宿主声明)') | |
| slot('logger.settings', FREE_OBJ, '1', 'setpoint', 'touchscreen', '数据记录器存储间隔与记录条数') | |
| slot('truth.climate', FREE_OBJ, '1', 'process_truth', 'cabinet', '空气温湿度与露点、金属、玻璃、蒸发器、冰、凝水、加湿与废水、控制器与功率', 'evaluator') | |
| slot('truth.samples', FREE_OBJ, '1', 'process_truth', 'shelves', '样品温度、含水、状态与暴露统计', 'evaluator') | |
| slot('truth.power', FREE_OBJ, '1', 'process_truth', 'cabinet', '电功率分项与电流', 'evaluator') | |
| slot('truth.faults', array(TEXT, 0, 16), '1', 'process_truth', 'cabinet', '已注入的故障', 'evaluator') | |
| _INDS = ['indicator.pilot', 'indicator.alarm_header', 'indicator.door_open', 'indicator.water'] | |
| _DOORS = ['door.outer_angle_rad', 'door.glass_angle_rad'] | |
| SCENE_MIRRORED = set(['display.temperature', 'display.humidity'] + _INDS + _DOORS) | |
| ALARM_TEXT = {'TEMPERATURE_RANGE': '温度超出公差带', 'HUMIDITY_RANGE': '湿度超出公差带', 'DOOR_OPEN': '门已开5 min', 'SAFETY_CONTROLLER': '超过安全控制器上限(加热关闭)', | |
| 'SAFETY_SENSOR': '安全控制器传感器故障', 'TEMPERATURE_SENSOR': '温度传感器故障', 'HUMIDITY_SENSOR': '湿度传感器故障', 'DOOR_SENSOR': '门传感器故障', | |
| 'FRESHWATER_SUPPLY': '加湿模块无法注水(龙头关或进水阀故障)', 'FRESHWATER_CAN_EMPTY': '水桶已空', 'WASTEWATER': '废水罐无法排空(废水管堵塞)', | |
| 'HUMIDITY_SYSTEM': '加湿模块故障(不得确认,须停机联系服务)', 'OVERTEMPERATURE_CLASS1': '1级过温保护断开加热', 'POWER_FAILURE': '停电'} | |
| NO_ACK = {'HUMIDITY_SYSTEM'} | |
| # ---------------------------------------------------------------- runtime | |
| class BinderKbf115Runtime: | |
| def __init__(self, instance_id='binder_kbf115_01'): | |
| self.instance_id = instance_id | |
| self.t = 0.0 | |
| self.t_grid = 0.0 | |
| self.tick = 0 | |
| self.plant = None | |
| self.seed = 0 | |
| self.main_switch = False | |
| self.mode = 'fixed' | |
| self.fixed = dict(temperature_k=T0 + 25.0, relative_humidity=0.60, fan_fraction=1.0) | |
| self.functions = dict(humidity_control=True, idle_mode=False) | |
| self.safety = dict(mode='offset', value_k=2.0) | |
| self.tol = dict(temperature_k=3.0, relative_humidity=0.10, delay_s=900.0) | |
| self.buzzer = True | |
| self.programs = {} | |
| self.prog = None # running program state | |
| self.log_interval = DOC['storage_interval_s'] | |
| self.door = self.glass = 0.0 | |
| self.door_since = None | |
| self.supply_open = True | |
| self.can_kg = None | |
| self.samples = {} | |
| self.faults = set() | |
| self.alarms, self.alarm_since, self.muted, self.ended = [], {}, set(), set() | |
| self.events, self.events_dropped = [], 0 | |
| self.log, self.next_log = [], 0.0 | |
| self.revision = 0 | |
| self.Ta = self.Ts = self.Tg = self.Tp = None | |
| self.mv = None | |
| self.RHp = None | |
| self.T_plate = self.T_dehum = None | |
| self.ice_p = self.ice_d = 0.0 # ice on the cooling plate / on the dehumidification evaporator | |
| self.fog = 0.0 # kg water film on the glass door | |
| self.hum_kg = 0.0 # water in the steam container | |
| self.hum_ready = 0.0 # 0..1 warm-up of the steam module | |
| self.hum_wait = 0.0 # remaining start-up delay after power-on (E7: about 20 min) | |
| self.mains_prev = False | |
| self.rh_out_s = 0.0 # time the humidity error has stayed outside the integral band | |
| self.t_out_s = 0.0 # time the temperature error has stayed outside the integral band | |
| self.d_filt = 0.0 # dehumidification demand after the evaporator response (kg/s) | |
| self.comp_prev = None # compressor state of the last controlling tick (bumpless transfer of the base cooling) | |
| self.cold = 0.0 # 0..1 cold state of the cooling-plate evaporator (lags the compressor) | |
| self.removed = [] # full reports of removed samples (evaluator truth) | |
| self.waste = 0.0 | |
| self.I_T = self.I_RH = 0.0 | |
| self.heat_out = self.heat_store = 0.0 | |
| self.reached_at = [0.0, 0.0] | |
| self.reached_T = self.reached_RH = False | |
| self.safety_trip = False | |
| self.class1_trip = False | |
| self.service_s = 0.0 | |
| self.P = dict(heater=0.0, fan=0.0, compressor=0.0, humidifier=0.0, control=0.0, door_heating=0.0, pump=0.0) | |
| self.Q_cool = 0.0 | |
| self.steam = 0.0 | |
| self.dehum = False | |
| self.led = dict(e_initial_j=0.0, e_heater_in_j=0.0, e_fan_in_j=0.0, e_door_heating_in_j=0.0, e_wall_in_j=0.0, e_glass_in_j=0.0, e_exchange_in_j=0.0, | |
| e_steam_in_j=0.0, e_sample_heat_in_j=0.0, e_refrigeration_out_j=0.0, e_drain_out_j=0.0, e_samples_added_j=0.0, e_samples_removed_j=0.0, | |
| w_supply_in_kg=0.0, w_exchange_in_kg=0.0, w_pumped_out_kg=0.0, w_overflow_kg=0.0, w_samples_added_kg=0.0, w_samples_removed_kg=0.0, | |
| w_initial_kg=0.0, w_can_refill_kg=0.0, electric_energy_j=0.0, e_reconfigure_in_j=0.0) | |
| self._principals, self._requests, self._caller = {}, {}, None | |
| # ---- sessions | |
| def time_s(self): | |
| return self.t | |
| def register_principal(self, name, visibility): | |
| if visibility not in ('agent', 'evaluator', 'debug'): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| self._principals[name] = visibility | |
| def session(self, name): | |
| if name not in self._principals: | |
| raise ActionRejected('ACCESS_DENIED') | |
| return BinderKbf115Session(self, name) | |
| def _event(self, kind, code, message): | |
| self.events.append(dict(time_s=round(self.t, 6), kind=kind, code=code, message_zh=message)) | |
| if len(self.events) > MAX_EVENTS_LOG: | |
| self.events_dropped += len(self.events) - MAX_EVENTS_LOG | |
| del self.events[:-MAX_EVENTS_LOG] | |
| def _need_plant(self): | |
| if self.plant is None: | |
| raise ActionRejected('PLANT_REQUIRED') | |
| # ---- derived quantities | |
| def _mains_ok(self): | |
| return self.plant is not None and self.main_switch and 'mains_outage' not in self.faults | |
| def _V(self): | |
| return ENG['air_volume_m3'] | |
| def _C_dry(self): | |
| return rho_moist(self.plant['ambient_k'], self.plant['pressure_pa'], 0.0) * self._V() * CP_AIR | |
| def _pv(self): | |
| return self.mv / self._V() * R_VAP * self.Ta | |
| def _rh(self): | |
| return self._pv() / p_sat(self.Ta) | |
| def _door_open(self): | |
| return self.door > 0.02 | |
| def _door_seen(self): | |
| return self._door_open() and 'door_sensor_failure' not in self.faults | |
| def _door_off(self): | |
| return self._door_seen() and self.door_since is not None and self.t - self.door_since >= DOC['door_open_behaviour']['all_off_after_s'] - 1e-9 | |
| def _setpoint(self): | |
| """Active set point: fixed value or the running program section (ramp / step).""" | |
| if self.mode == 'program' and self.prog is not None: | |
| P = self.programs[self.prog['program']] | |
| secs = P['sections'] | |
| i = self.prog['section'] | |
| s = secs[i] | |
| T, rh = s['temperature_k'], s['relative_humidity'] | |
| if s['transition'] == 'ramp' and i + 1 < len(secs): | |
| f = min(self.prog['elapsed'] / s['duration_s'], 1.0) | |
| T += f * (secs[i + 1]['temperature_k'] - T) | |
| rh += f * (secs[i + 1]['relative_humidity'] - rh) | |
| return dict(temperature_k=T, relative_humidity=rh, fan_fraction=s.get('fan_fraction', 1.0), humidity_control=s.get('humidity_control', True) and self.functions['humidity_control'], | |
| source=f'program {self.prog["program"]} section {i + 1}', tolerance_k=s.get('tolerance_k'), tolerance_rh=s.get('tolerance_rh')) | |
| return dict(self.fixed, humidity_control=self.functions['humidity_control'], source='fixed', tolerance_k=None, tolerance_rh=None) | |
| def _controlling(self): | |
| return self._mains_ok() and not self.functions['idle_mode'] and self.mode != 'idle' | |
| def _humidity_active(self, sp): | |
| T = sp['temperature_k'] | |
| return sp['humidity_control'] and DOC['humidity_off_below_k'] <= T <= T0 + 95.0 | |
| def _sensor_T(self): | |
| if not self._mains_ok() or 'temperature_sensor_failure' in self.faults: | |
| return None | |
| return self.Tp + ENG['display_noise_k'] * _gauss(self.seed, self.tick, 1) | |
| def _sensor_RH(self): | |
| if not self._mains_ok() or 'humidity_sensor_failure' in self.faults: | |
| return None | |
| return min(max(self.RHp + ENG['display_noise_rh'] * _gauss(self.seed, self.tick, 2), 0.0), 1.0) | |
| def _state(self): | |
| if self.plant is None or not self.main_switch: | |
| return 'off' | |
| if not self._mains_ok(): | |
| return 'outage' | |
| if self.functions['idle_mode'] or self.mode == 'idle': | |
| return 'idle' | |
| if self._door_off(): | |
| return 'door_off' | |
| if self.mode == 'program' and self.prog is not None: | |
| return 'program_paused' if self.prog['paused'] else 'program' | |
| return 'fixed' | |
| def _q_max(self, Ta): | |
| return max(ENG['cooling_capacity_40c_w'] * (1.0 + ENG['cooling_capacity_slope_per_k'] * (Ta - (T0 + 40.0))), 0.0) | |
| def _sample_cap(self, s): | |
| return s['dry_mass_kg'] * s['cp'] + s['container_mass_kg'] * 840.0 + (s['water_kg'] + s['film_kg']) * CP_WATER | |
| def _U(self): | |
| """Chamber energy (J; reference: dry air, liquid water and steel at 0 C).""" | |
| U = (self._C_dry() + self.mv * CP_VAP) * (self.Ta - T0) + self.mv * L0 | |
| U += ENG['steel_heat_capacity_j_k'] * (self.Ts - T0) + ENG['door_glass_heat_capacity_j_k'] * (self.Tg - T0) + self.fog * CP_WATER * (self.Tg - T0) | |
| U -= self.ice * L_FUS | |
| U += self.heat_store # heat held in the heater element (above its idle state) | |
| U += sum(self._sample_cap(s) * (s['T'] - T0) for s in self.samples.values()) | |
| return U | |
| def _W(self): | |
| """Water held in the humidity system (kg): vapour, glass film, evaporator ice, steam container, wastewater can, the can, samples.""" | |
| return self.mv + self.fog + self.ice + self.hum_kg + self.waste + (self.can_kg or 0.0) + sum(s['water_kg'] + s['film_kg'] for s in self.samples.values()) | |
| # ---- physics | |
| def step(self, dt_s): | |
| if dt_s < 0: | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| t_end = self.t + float(dt_s) | |
| if self.plant is None: | |
| self.t = t_end | |
| self.t_grid = math.floor(t_end / DT + 1e-9) * DT | |
| self.tick = int(round(self.t_grid / DT)) | |
| return self.t | |
| while self.t_grid + DT <= t_end + 1e-9: | |
| self.t = self.t_grid | |
| self._tick(DT) | |
| self.t_grid += DT | |
| self.tick += 1 | |
| self.t = t_end | |
| return self.t | |
| def _sample_surface(self, s, T, rh_air): | |
| """Surface water activity of a sample at temperature T (None: no exchange from the bulk, only the condensate film).""" | |
| sub = s['substance_id'] | |
| if sub == 'inert': | |
| return None | |
| S = SORPTION[sub] | |
| if S['kind'] == 'adsorbent': | |
| return None # adsorbents are handled as first-order uptake below | |
| d = drh(sub, T) | |
| b = S['solution_branch'] | |
| if s['water_kg'] <= 1e-12: | |
| if d is not None and rh_air >= d: | |
| s['state'] = 'deliquescing' | |
| return d | |
| if d is None and b and rh_air >= b['water_activity'][-1]: | |
| s['state'] = 'deliquescing' | |
| return b['water_activity'][-1] | |
| s['state'] = 'dry' if d is not None else 'unknown' | |
| return None | |
| if not b: # salt without a measured solution branch: amount not quantified | |
| s['state'] = 'deliquesced_unquantified' | |
| return None | |
| n = s['dry_mass_kg'] / b['solute_molar_mass_kg_mol'] | |
| m = n / s['water_kg'] | |
| aw, q = branch_aw(sub, m) | |
| if q == 'measured_limit': # beyond the most concentrated measured point: unknown, no further drying | |
| s['state'] = 'solution_at_measured_limit' | |
| return aw if rh_air >= aw else None | |
| if d is not None and aw < d: # saturated: solid and saturated solution coexist | |
| s['state'] = 'saturated_solution' | |
| return d | |
| s['state'] = 'solution' if q == 'measured' else 'solution_extrapolated' | |
| return aw | |
| def _tick(self, h): | |
| L = self.led | |
| Tamb, pa, rh_amb = self.plant['ambient_k'], self.plant['pressure_pa'], self.plant['relative_humidity'] | |
| V = self._V() | |
| Cd = self._C_dry() | |
| mains = self._mains_ok() | |
| if mains and not self.mains_prev: | |
| self.hum_wait, self.hum_ready = DOC['humidity_startup_delay_s'], 0.0 | |
| self.mains_prev = mains | |
| if mains and self.hum_wait > 0.0: # the start-up delay runs whether or not humidity control is on | |
| self.hum_wait = max(self.hum_wait - h, 0.0) | |
| ctrl = self._controlling() | |
| sp = self._setpoint() | |
| door_open = self._door_open() | |
| door_seen = self._door_seen() | |
| door_off = self._door_off() | |
| run = ctrl and not door_off | |
| # ---- fan | |
| fan = 0.0 | |
| if mains and not door_off and 'fan_failure' not in self.faults and not (self.functions['idle_mode'] or self.mode == 'idle'): | |
| fan = FAN_LO if door_seen else sp['fan_fraction'] | |
| fh = max(fan, 0.15) ** 0.8 # forced convection factor (natural convection floor) | |
| # ---- sensors (first order) | |
| pv = self._pv() | |
| rh_air = pv / p_sat(self.Ta) | |
| self.Tp += (self.Ta - self.Tp) * (1.0 - math.exp(-h / ENG['t_sensor_tau_s'])) | |
| self.RHp += (min(rh_air, 1.0) - self.RHp) * (1.0 - math.exp(-h / ENG['rh_sensor_tau_s'])) | |
| sT, sRH = self._sensor_T(), self._sensor_RH() | |
| hum_on = run and self._humidity_active(sp) and 'humidity_module_failure' not in self.faults | |
| # ---- temperature controller | |
| T_set = sp['temperature_k'] | |
| heater = 0.0 | |
| q_extra = 0.0 | |
| comp = run and T_set <= ENG['compressor_on_below_k'] and 'compressor_failure' not in self.faults | |
| cold0 = self.cold # evaporator cold mass: the base cooling follows the compressor with a lag | |
| self.cold += ((1.0 if comp else 0.0) - self.cold) * (1.0 - math.exp(-h / ENG['evaporator_tau_s'])) | |
| if run and self.comp_prev is not None: # bumpless transfer: the base cooling the integral offsets follows the evaporator | |
| self.I_T = min(max(self.I_T + (self.cold - cold0) * ENG['base_cooling_w'] * fh, -self._q_max(self.Ta) if comp else 0.0), ENG['heater_max_w']) | |
| self.comp_prev = comp if run else None | |
| if run and sT is not None: | |
| e = T_set - sT | |
| kp = ENG['t_controller_gain_w_k'] * fh # gain follows the air-side heat transfer (fan speed): no overshoot at low fan | |
| lo = -self._q_max(self.Ta) if comp else 0.0 | |
| u0 = kp * e + self.I_T | |
| self.t_out_s = 0.0 if abs(e) <= ENG['t_integral_band_k'] else self.t_out_s + h | |
| if (abs(e) <= ENG['t_integral_band_k'] or self.t_out_s >= ENG['t_integral_hold_s']) \ | |
| and not ((u0 >= ENG['heater_max_w'] and e > 0.0) or (u0 <= lo and e < 0.0)): # integral separation (released after a hold), anti-windup | |
| self.I_T = min(max(self.I_T + kp / ENG['t_controller_integral_s'] * e * h, lo), ENG['heater_max_w']) | |
| u = kp * e + self.I_T | |
| if u >= 0.0: | |
| heater = min(u, ENG['heater_max_w']) | |
| elif comp: | |
| q_extra = -u | |
| else: | |
| self.I_T, self.t_out_s = 0.0, 0.0 | |
| if self.safety_trip or self.class1_trip or 'heater_failure' in self.faults: | |
| heater = 0.0 | |
| heater_el = heater # electrical power drawn by the element | |
| heater = self.heat_out # heat released by the element (first-order thermal lag) | |
| self.heat_out += (heater_el - self.heat_out) * (1.0 - math.exp(-h / ENG['heater_tau_s'])) | |
| self.heat_store += h * (heater_el - heater) | |
| # ---- humidity controller: one continuous output, steam (> 0) or a dehumidification demand on the evaporator (< 0), in kg/s | |
| self.steam, self.dehum = 0.0, False | |
| d_dem = 0.0 | |
| if hum_on and sRH is not None and sT is not None: | |
| e = sp['relative_humidity'] - sRH * p_sat(sT) / p_sat(T_set) # humidity referred to the set temperature: controls the vapour content | |
| kp = V * rho_sat(self.Ta) / ENG['rh_control_time_s'] # kg/s per unit RH: closes the loop in about rh_control_time_s | |
| d_max = ENG['dehum_evaporator_ua_w_k'] / (rho_moist(self.Ta, pa, pv) * CP_AIR) * self.mv / V | |
| v0 = kp * e + self.I_RH | |
| self.rh_out_s = 0.0 if abs(e) <= ENG['rh_integral_band'] else self.rh_out_s + h | |
| s_lim = min(ENG['steam_max_kg_s'] * self.hum_ready, self.hum_kg / h) | |
| if not ((v0 >= s_lim and e > 0.0) or (v0 <= -d_max and e < 0.0) or (v0 < 0.0 and not comp)): # integral separation (slow outside the band), anti-windup | |
| f_i = 1.0 if abs(e) <= ENG['rh_integral_band'] or self.rh_out_s >= ENG['rh_integral_hold_s'] else 0.0 | |
| self.I_RH = min(max(self.I_RH + f_i * kp / ENG['rh_controller_integral_s'] * e * h, -d_max), ENG['steam_max_kg_s']) | |
| v = kp * e + self.I_RH | |
| if v > 0.0: | |
| self.steam = min(v, ENG['steam_max_kg_s'] * self.hum_ready, self.hum_kg / h) | |
| elif v < 0.0 and comp: | |
| d_dem = -v | |
| if self.hum_wait <= 0.0: # first switch-on / power interruption: about 20 min before humidification | |
| self.hum_ready = min(self.hum_ready + h / DOC['humidifier_restart_s'], 1.0) | |
| else: | |
| self.I_RH, self.rh_out_s = 0.0, 0.0 | |
| self.hum_ready = max(self.hum_ready - h / DOC['humidifier_restart_s'], 0.0) if not hum_on else self.hum_ready | |
| # ---- evaporator | |
| # two evaporators: the cooling plate (DCT base cooling plus extra cooling) and the dehumidification evaporator behind the rear wall | |
| # (E7); vapour transfer to both follows the Lewis relation h_m = UA / (rho c_p); ice on each lowers its own conductance | |
| lew = 1.0 / (rho_moist(self.Ta, pa, pv) * CP_AIR) | |
| ua_c = ENG['evaporator_ua_w_k'] * fh / (1.0 + self.ice_p / ENG['evaporator_ice_limit_kg']) | |
| ua_d = ENG['dehum_evaporator_ua_w_k'] * fh / (1.0 + self.ice_d / ENG['evaporator_ice_limit_kg']) | |
| qmax = self._q_max(self.Ta) | |
| Tc = Td = self.Ta | |
| m_c = m_d = 0.0 | |
| self.d_filt += (d_dem - self.d_filt) * (1.0 - math.exp(-h / ENG['dehum_response_s'])) # evaporator / expansion-valve response: no step-to-step switching | |
| cool_on = self.cold > 1e-9 | |
| if cool_on: | |
| q_base = ENG['base_cooling_w'] * fh * self.cold # DCT hot-gas bypass holds the plate-to-air difference at any fan speed | |
| Tc = max(self.Ta - min(q_base + q_extra, qmax * self.cold) / max(ua_c, 1e-9), ENG['evaporator_min_k']) # a warm evaporator cools only as it gets cold | |
| if comp and self.d_filt > 1e-9: # dehumidification evaporator temperature that condenses the demanded flow | |
| rho_t = self.mv / V - self.d_filt / max(ua_d * lew, 1e-12) | |
| T_d = ENG['evaporator_min_k'] | |
| if rho_t > rho_sat(ENG['evaporator_min_k']): | |
| T_d = dew_point(rho_t * R_VAP * self.Ta) | |
| for _ in range(3): | |
| T_d = dew_point(rho_t * R_VAP * T_d) | |
| Td = max(min(T_d, self.Ta), ENG['evaporator_min_k']) | |
| self.dehum = Td < self.Ta | |
| def latent(m, T): | |
| return m / h * (L0 + CP_VAP * (self.Ta - T0) + (L_FUS if T < T0 else -CP_WATER * (T - T0))) | |
| # dehumidification first: its load takes capacity, the plate (bypassed base cooling + extra cooling) gets what is left | |
| m_d = max(ua_d * lew * (self.mv / V - rho_sat(Td)), 0.0) * h if self.dehum else 0.0 | |
| load_d = (ua_d * (self.Ta - Td) + latent(m_d, Td)) if self.dehum else 0.0 | |
| if load_d > qmax: | |
| f = qmax / load_d | |
| Td = self.Ta - f * (self.Ta - Td) | |
| m_d = max(ua_d * lew * (self.mv / V - rho_sat(Td)), 0.0) * h | |
| load_d = ua_d * (self.Ta - Td) + latent(m_d, Td) | |
| room = max(qmax * self.cold - load_d, 0.0) | |
| sens_d = ua_d * (self.Ta - Td) if self.dehum else 0.0 # the dehumidification evaporator's sensible cooling counts toward the cooling demand | |
| Tc = max(self.Ta - min(max(q_base + q_extra - sens_d, 0.0), room) / max(ua_c, 1e-9), ENG['evaporator_min_k']) | |
| for _ in range(3): | |
| m_c = max(ua_c * lew * (self.mv / V - rho_sat(Tc)), 0.0) * h | |
| load_c = ua_c * (self.Ta - Tc) + latent(m_c, Tc) | |
| if load_c <= room * (1.0 + 1e-9) + 1e-9: | |
| break | |
| Tc = self.Ta - (self.Ta - Tc) * room / load_c # condensate on the plate counts against the capacity too | |
| self.T_plate = Tc if cool_on else None | |
| self.T_dehum = Td if (comp and self.dehum) else None | |
| G_c = ua_c if cool_on else 0.0 | |
| G_d = ua_d if (comp and self.dehum) else 0.0 | |
| m_c, m_d = min(m_c, 0.3 * self.mv), min(m_d, 0.3 * self.mv) | |
| melt_p = melt_d = 0.0 # ice melts with heat drawn from the air where its evaporator is warm | |
| if self.Ta > T0: | |
| cap = ENG['ice_melt_ua_w_k'] * fh * (self.Ta - T0) * h / L_FUS | |
| if self.ice_p > 0.0 and (not comp or Tc >= T0): | |
| melt_p = min(cap, self.ice_p) | |
| if self.ice_d > 0.0 and (not (comp and self.dehum) or Td >= T0): | |
| melt_d = min(cap, self.ice_d) | |
| melt = melt_p + melt_d | |
| # ---- air exchange (gasket leak always; open doors: buoyant doorway flow and door-swing pumping) | |
| pv_amb = rh_amb * p_sat(Tamb) | |
| rho_v_amb = pv_amb / (R_VAP * Tamb) | |
| vdot = ENG['leak_flow_m3_s'] | |
| if door_open: | |
| fo = min(self.door / ENG['door_full_rad'], 1.0) | |
| fg = max(min(self.glass / ENG['door_full_rad'], 1.0), 0.05) | |
| r_in, r_out = rho_moist(self.Ta, pa, pv), rho_moist(Tamb, pa, pv_amb) | |
| vdot += ENG['door_discharge_coefficient'] * W_INT * H_INT / 3.0 * math.sqrt(G_ACC * H_INT * abs(r_in - r_out) / (0.5 * (r_in + r_out))) * fo * fg | |
| vex = vdot * h + self._pump_due | |
| self._pump_due = 0.0 | |
| vex = min(vex, V) | |
| rho_ex = rho_moist(Tamb, pa, pv_amb) | |
| m_in = rho_v_amb * vex # vapour entering | |
| m_out = self.mv / V * vex # vapour leaving | |
| # ---- condensation / evaporation on the steel walls (drained) and the glass door film | |
| hm = 0.010 * fh | |
| m_wall = max(hm * A_WALL * (self.mv / V - rho_sat(self.Ts)), 0.0) * h | |
| m_glass = hm * A_GLASS * (self.mv / V - rho_sat(self.Tg)) * h | |
| if m_glass < 0.0: | |
| m_glass = max(m_glass, -self.fog) | |
| # ---- samples: heat and vapour exchange | |
| rows = [] | |
| for s in self.samples.values(): | |
| G = ENG['sample_h_w_m2_k'] * fh * s['area'] | |
| hm_s = ENG['sample_hm_m_s'] * fh * s['area'] | |
| Tloc = self.Ta + ENG['spatial_offset_k'][s['shelf'] - 1] / max(fan, FAN_LO) | |
| rh_loc = min(self.mv / V / rho_sat(Tloc), 1.0) | |
| # condensate film: grows below the dew point, evaporates otherwise | |
| film = hm_s * (self.mv / V - rho_sat(s['T'])) * h | |
| if film < 0.0: | |
| film = max(film, -s['film_kg']) | |
| bulk = 0.0 | |
| sub = s['substance_id'] | |
| if sub != 'inert' and SORPTION[sub]['kind'] == 'adsorbent': | |
| ad = SORPTION[sub]['adsorption'] | |
| q_eq = _interp(ad['relative_humidity'], ad['uptake_kg_kg'], min(rh_loc, 1.0)) | |
| bulk = (q_eq * s['dry_mass_kg'] - s['water_kg']) * (1.0 - math.exp(-h / ENG['adsorbent_tau_s'])) | |
| s['state'] = 'adsorbing' if bulk > 0 else 'desorbing' if bulk < 0 else 'equilibrium' | |
| else: | |
| aw = self._sample_surface(s, s['T'], rh_loc) | |
| if aw is not None: | |
| bulk = hm_s * (self.mv / V - aw * rho_sat(s['T'])) * h | |
| if bulk < 0.0: | |
| bulk = max(bulk, -s['water_kg']) | |
| if s['water_kg'] <= 1e-12 and bulk < 0.0: | |
| bulk = 0.0 | |
| rows.append((s, G, Tloc, film, bulk)) | |
| # ---- vapour mass balance of the air | |
| sinks = m_out + m_c + m_d + m_wall + max(m_glass, 0.0) + sum(max(f, 0.0) + max(b, 0.0) for _, _, _, f, b in rows) | |
| scale = 1.0 | |
| avail = self.mv + m_in + self.steam * h + max(-m_glass, 0.0) + sum(max(-f, 0.0) + max(-b, 0.0) for _, _, _, f, b in rows) | |
| if sinks > 0.9 * avail: | |
| scale = 0.9 * avail / sinks | |
| m_out, m_c, m_d, m_wall = m_out * scale, m_c * scale, m_d * scale, m_wall * scale | |
| m_glass = m_glass * scale if m_glass > 0 else m_glass | |
| rows = [(s, G, Tl, f * scale if f > 0 else f, b * scale if b > 0 else b) for s, G, Tl, f, b in rows] | |
| m_steam = self.steam * h | |
| mv_new = self.mv + m_in - m_out + m_steam - m_c - m_d - m_wall - m_glass - sum(f + b for _, _, _, f, b in rows) | |
| # ---- heat inputs | |
| P_fan = ENG['fan_power_w'] * fan ** 3 | |
| hw = 1.0 - (1.0 - ENG['heater_wall_fraction']) * min(fan / FAN_LO, 1.0) # without the fan the element heats the preheating-chamber walls | |
| G_as = ENG['air_steel_ua_w_k'] * fh | |
| G_ag = ENG['door_glass_air_ua_w_k'] * fh | |
| gx = rho_ex * vex / h * CP_AIR # W/K, dry-air exchange | |
| # incoming vapour sensible enthalpy (relative to 0 C) at its source temperature; outgoing vapour leaves at the new air temperature | |
| h_in = m_in * CP_VAP * (Tamb - T0) + m_steam * CP_VAP * (T_STEAM - T0) + max(-m_glass, 0.0) * CP_VAP * (self.Tg - T0) + \ | |
| sum(max(-f, 0.0) * CP_VAP * (s['T'] - T0) + max(-b, 0.0) * CP_VAP * (s['T'] - T0) for s, _, _, f, b in rows) | |
| m_left = m_out + m_c + m_d + m_wall + max(m_glass, 0.0) + sum(max(f, 0.0) + max(b, 0.0) for _, _, _, f, b in rows) | |
| Gs_sum = sum(G for _, G, _, _, _ in rows) | |
| GsT = sum(G * s['T'] for s, G, _, _, _ in rows) | |
| # implicit energy balance of dry air + vapour: (Cd + (mv + inflow) cp_v) x' = (Cd + mv cp_v) x + inflow sensible + h sum G (T_k - T0) ... (x = Ta - T0) | |
| num = (Cd + self.mv * CP_VAP) * (self.Ta - T0) + h_in - melt * L_FUS + \ | |
| h * ((1.0 - hw) * heater + P_fan + G_as * (self.Ts - T0) + G_ag * (self.Tg - T0) + gx * (Tamb - T0) + G_c * (Tc - T0) + G_d * (Td - T0) | |
| + (GsT - Gs_sum * T0)) | |
| den = Cd + (mv_new + m_left) * CP_VAP + h * (G_as + G_ag + gx + G_c + G_d + Gs_sum) | |
| Ta_new = T0 + num / den | |
| # ---- ledgers of the air step | |
| L['e_heater_in_j'] += h * heater_el | |
| L['e_fan_in_j'] += h * P_fan | |
| L['e_exchange_in_j'] += h * gx * (Tamb - Ta_new) + m_in * (L0 + CP_VAP * (Tamb - T0)) - m_out * (L0 + CP_VAP * (Ta_new - T0)) | |
| L['e_steam_in_j'] += m_steam * (L0 + CP_VAP * (T_STEAM - T0)) | |
| h_v = L0 + CP_VAP * (Ta_new - T0) # enthalpy of vapour leaving the air | |
| # evaporator: sensible + latent removed by the refrigerant; condensate drains (liquid) or stays as ice | |
| q_ev = h * (G_c * (Ta_new - Tc) + G_d * (Ta_new - Td)) | |
| for m, T, store in ((m_c, Tc, 'ice_p'), (m_d, Td, 'ice_d')): | |
| if m <= 0.0: | |
| continue | |
| if T < T0: | |
| q_ev += m * (h_v + L_FUS) | |
| setattr(self, store, getattr(self, store) + m) | |
| else: | |
| q_ev += m * (h_v - CP_WATER * (T - T0)) | |
| self.waste += m | |
| L['e_drain_out_j'] += m * CP_WATER * (T - T0) | |
| L['e_refrigeration_out_j'] += q_ev | |
| self.Q_cool = q_ev / h | |
| # ice melting with heat from the air (melt water drains at 0 C, i.e. with zero enthalpy) | |
| self.ice_p -= melt_p | |
| self.ice_d -= melt_d | |
| self.waste += melt | |
| # steel: heater share, air, room, door heating -> glass, wall condensate (drained) | |
| Cs = ENG['steel_heat_capacity_j_k'] | |
| Ts_old = self.Ts | |
| Gc = ENG['sample_contact_w_k'] | |
| q_s = h * (hw * heater + G_as * (Ta_new - self.Ts) + ENG['cabinet_ua_w_k'] * (Tamb - self.Ts) + sum(Gc * (s['T'] - self.Ts) for s, _, _, _, _ in rows)) | |
| L['e_wall_in_j'] += h * ENG['cabinet_ua_w_k'] * (Tamb - self.Ts) | |
| if m_wall > 0.0: | |
| q_s += m_wall * (h_v - CP_WATER * (self.Ts - T0)) | |
| self.waste += m_wall | |
| L['e_drain_out_j'] += m_wall * CP_WATER * (self.Ts - T0) | |
| self.Ts += q_s / Cs | |
| # glass door: air, room, door heating, fog film | |
| Cg = ENG['door_glass_heat_capacity_j_k'] + self.fog * CP_WATER | |
| P_dh = ENG['door_heating_w'] if (mains and 'door_heating_failure' not in self.faults) else 0.0 | |
| g_amb = ENG['door_glass_ua_w_k'] * (6.0 if door_open else 1.0) | |
| q_g = h * (G_ag * (Ta_new - self.Tg) + g_amb * (Tamb - self.Tg) + P_dh) | |
| L['e_glass_in_j'] += h * g_amb * (Tamb - self.Tg) | |
| L['e_door_heating_in_j'] += h * P_dh | |
| if m_glass > 0.0: | |
| q_g += m_glass * h_v # vapour enthalpy into the glass (film stored at the glass temperature) | |
| elif m_glass < 0.0: | |
| q_g += m_glass * (L0 + CP_VAP * (self.Tg - T0)) # evaporation takes the vapour enthalpy at the glass temperature | |
| U_g = Cg * (self.Tg - T0) + q_g | |
| self.fog = max(self.fog + m_glass, 0.0) | |
| self.Tg = T0 + U_g / (ENG['door_glass_heat_capacity_j_k'] + self.fog * CP_WATER) | |
| # samples | |
| for s, G, Tloc, f, b in rows: | |
| C0s = self._sample_cap(s) | |
| q = h * (G * (Ta_new - s['T']) + s['heat_w'] + Gc * (Ts_old - s['T'])) # contact with the wire rack (steel node) | |
| L['e_sample_heat_in_j'] += h * s['heat_w'] | |
| for m in (f, b): | |
| q += m * h_v if m > 0.0 else m * (L0 + CP_VAP * (s['T'] - T0)) | |
| s['film_kg'] = max(s['film_kg'] + f, 0.0) | |
| s['water_kg'] = max(s['water_kg'] + b, 0.0) | |
| s['T'] = T0 + (C0s * (s['T'] - T0) + q) / self._sample_cap(s) | |
| if f > 0.0 and s['film_kg'] > 1e-6 and not s['condensing']: | |
| s['condensing'] = True | |
| s['condensation_events'] += 1 | |
| self._event('truth', 'SAMPLE_CONDENSATION', f'样品{s["sample_id"]}表面凝水') | |
| elif s['film_kg'] <= 1e-9: | |
| s['condensing'] = False | |
| self.Ta = Ta_new | |
| self.mv = mv_new | |
| # ---- water side: steam container refill, wastewater pump | |
| self.hum_kg -= m_steam | |
| cap_kg = ENG['freshwater_reserve_kg'] | |
| need = cap_kg - self.hum_kg | |
| if need > 0.0 and hum_on: | |
| src = self.supply_open and (self.plant['water_supply'] == 'pipe' or (self.can_kg or 0.0) > 0.0) | |
| if src: | |
| take = need if self.plant['water_supply'] == 'pipe' else min(need, self.can_kg) | |
| if self.plant['water_supply'] == 'can': | |
| self.can_kg -= take | |
| else: | |
| L['w_supply_in_kg'] += take | |
| self.hum_kg += take | |
| P_pump = 0.0 | |
| if self.waste >= ENG['wastewater_pump_kg'] and mains and 'wastewater_blocked' not in self.faults: | |
| out = min(ENG['wastewater_pump_kg_s'] * h, self.waste) | |
| self.waste -= out | |
| L['w_pumped_out_kg'] += out | |
| P_pump = 30.0 | |
| if self.waste > DOC['wastewater_tank_kg']: | |
| L['w_overflow_kg'] += self.waste - DOC['wastewater_tank_kg'] | |
| self.waste = DOC['wastewater_tank_kg'] | |
| L['w_exchange_in_kg'] += m_in - m_out | |
| # ---- electrical power | |
| P_hum = 0.0 | |
| if hum_on or self.hum_ready > 0.0: | |
| P_hum = (ENG['humidifier_standby_w'] * self.hum_ready if mains else 0.0) + self.steam * (CP_WATER * (T_STEAM - ENG['humidifier_feed_k']) + (L0 + CP_VAP * 100.0 - CP_WATER * 100.0)) | |
| self.P = dict(heater=heater_el, fan=P_fan, compressor=ENG['compressor_power_w'] if comp else 0.0, humidifier=P_hum, | |
| control=ENG['control_power_w'] if mains else 0.0, door_heating=P_dh, pump=P_pump) | |
| L['electric_energy_j'] += h * sum(self.P.values()) | |
| # ---- set point reached flags follow the active set point (program step, ramp or end): the safety controller and the tolerance alarms wait | |
| # until the new set point has been reached once (E6 10.2, E7 12.4) | |
| if self.reached_T and abs(T_set - self.reached_at[0]) > 0.5: | |
| self.reached_T = False | |
| if self.reached_RH and abs(sp['relative_humidity'] - self.reached_at[1]) > 0.02: | |
| self.reached_RH = False | |
| # ---- safety controller (class 3.1) and class 1 cut-off | |
| lim = self._safety_limit(sp) | |
| if mains and 'safety_sensor_failure' not in self.faults and self.reached_T and self.Ta > lim and not self.safety_trip: | |
| self.safety_trip = True | |
| self._event('alarm', 'SAFETY_CONTROLLER', '超过安全控制器上限:加热关闭') | |
| elif self.safety_trip and self.Ta < lim: | |
| self.safety_trip = False | |
| self._event('operation', 'SAFETY_RELEASED', '腔温降到安全值以下:加热恢复') | |
| if self.Ta > ENG['class1_cutoff_k'] and not self.class1_trip and mains: | |
| self.class1_trip = True | |
| self._event('alarm', 'OVERTEMPERATURE_CLASS1', '1级过温保护断开加热') | |
| # ---- set point reached flags, program clock | |
| if run and sT is not None and not self.reached_T and abs(sT - T_set) <= 0.5: | |
| self.reached_T = True | |
| self.reached_at[0] = T_set | |
| self._event('operation', 'SET_POINT_REACHED', '温度达到设定') | |
| if run and hum_on and sRH is not None and not self.reached_RH and self.hum_ready >= 1.0 and abs(sRH - sp['relative_humidity']) <= 0.02: # humidifier fully available | |
| self.reached_RH = True | |
| self.reached_at[1] = sp['relative_humidity'] | |
| if self.mode == 'program' and self.prog is not None and mains: | |
| self._advance_program(h, sp, sT, sRH) | |
| if hum_on: | |
| self.service_s += h | |
| reg = chart_region(sp['temperature_k'], sp['relative_humidity']) if (run and self._humidity_active(sp)) else 'dry' | |
| self.b_time = self.b_time + h if reg == 'B' else 0.0 | |
| self.region = reg | |
| # ---- samples: exposure statistics and degradation | |
| for s, _, Tloc, _, _ in rows: | |
| T = s['T'] | |
| rh_s = min(self.mv / V / rho_sat(T), 1.0) | |
| s['t_exposed_s'] += h | |
| s['arr_sum'] += h * math.exp(-MKT_DH / (R_GAS * T)) | |
| s['rh_sum'] += h * rh_s | |
| s['T_max'], s['T_min'] = max(s['T_max'], T), min(s['T_min'], T) | |
| d = drh(s['substance_id'], T) if s['substance_id'] != 'inert' else None | |
| if d is not None and rh_s >= d: | |
| s['t_above_drh_s'] += h | |
| if s['degradation']: | |
| g = s['degradation'] | |
| k = g['rate_ref_per_s'] * math.exp(-g['activation_j_mol'] / R_GAS * (1.0 / T - 1.0 / 298.15)) * (max(rh_s, 1e-6) / 0.60) ** g['humidity_exponent'] | |
| s['degraded'] += (1.0 - s['degraded']) * (1.0 - math.exp(-k * h)) | |
| self._update_alarms(h) | |
| # ---- data logger | |
| if mains and self.t + h >= self.next_log - 1e-9: | |
| sp2 = self._setpoint() | |
| T_r, RH_r = self._sensor_T(), self._sensor_RH() | |
| self.log.append(dict(time_s=round(self.t + h, 3), temperature_c=None if T_r is None else round(T_r - T0, 2), | |
| humidity_pct=None if RH_r is None else round(RH_r * 100.0, 2), set_temperature_c=round(sp2['temperature_k'] - T0, 2), | |
| set_humidity_pct=round(sp2['relative_humidity'] * 100.0, 2) if self._humidity_active(sp2) else None, | |
| door_open=self._door_open(), mode=self._state(), alarms=list(self.alarms))) | |
| del self.log[:-MAX_LOG] | |
| self.next_log = self.t + h + self.log_interval | |
| _pump_due = 0.0 | |
| def ice(self): | |
| return self.ice_p + self.ice_d | |
| def _safety_limit(self, sp=None): | |
| sp = sp or self._setpoint() | |
| return self.safety['value_k'] if self.safety['mode'] == 'limit' else sp['temperature_k'] + self.safety['value_k'] | |
| def _advance_program(self, h, sp, sT, sRH): | |
| p = self.prog | |
| P = self.programs[p['program']] | |
| s = P['sections'][p['section']] | |
| tk, tr = s.get('tolerance_k'), s.get('tolerance_rh') | |
| out = (tk is not None and sT is not None and abs(sT - sp['temperature_k']) > tk) or \ | |
| (tr is not None and sRH is not None and sp['humidity_control'] and abs(sRH - sp['relative_humidity']) > tr) | |
| if out != p['paused']: | |
| p['paused'] = out | |
| self._event('program', 'PROGRAM_PAUSE' if out else 'PROGRAM_CONTINUE', '程序暂停(超出公差带)' if out else '回到公差带内:程序继续') | |
| if out: | |
| return | |
| p['elapsed'] += h | |
| while p['elapsed'] >= s['duration_s'] - 1e-9: | |
| p['elapsed'] -= s['duration_s'] | |
| rep = P.get('repeat') | |
| if rep and p['section'] + 1 == rep['to_section'] and p['reps_done'] < rep['count']: | |
| p['reps_done'] += 1 | |
| p['section'] = rep['from_section'] - 1 | |
| else: | |
| p['section'] += 1 | |
| if p['section'] >= len(P['sections']): | |
| self._event('program', 'PROGRAM_END', f'程序{p["program"]}结束:转定值模式') | |
| self.mode, self.prog = 'fixed', None | |
| return | |
| s = P['sections'][p['section']] | |
| self._event('program', 'SECTION', f'程序段{p["section"] + 1}') | |
| def _update_alarms(self, h=0.0, timed=True): | |
| """Alarm list of the touchscreen. Grid ticks (timed=True) start and count the delayed alarms (tolerance range, door) at grid times; accepted | |
| commands (timed=False) re-evaluate the immediate alarms only and keep a delayed alarm while its condition holds. An alarm whose condition | |
| ended stays displayed (and sounding) until it is reset, unless it was already acknowledged (then it clears by itself); the panel is dead | |
| during a power failure, and a POWER_FAILURE alarm is shown after the power returns.""" | |
| if self.plant is None: | |
| return | |
| if not self._mains_ok(): | |
| if self.main_switch: | |
| self._outage_seen = True | |
| self.notes = [] | |
| return | |
| C = set() | |
| notes = [] | |
| sp = self._setpoint() | |
| sT, sRH = self._sensor_T(), self._sensor_RH() | |
| ctrl = self._controlling() | |
| hum = self._humidity_active(sp) | |
| out_T = ctrl and self.reached_T and sT is not None and abs(sT - sp['temperature_k']) > self.tol['temperature_k'] | |
| out_RH = ctrl and hum and self.reached_RH and sRH is not None and abs(sRH - sp['relative_humidity']) > self.tol['relative_humidity'] | |
| door = self._door_seen() | |
| for code, cond in (('IDLE_MODE', self.functions['idle_mode'] or self.mode == 'idle'), ('TEMPERATURE_RANGE', out_T), ('HUMIDITY_RANGE', out_RH), | |
| ('HUMIDITY_OFF', not hum), ('DOOR_OPEN', door), ('HUMIDITY_MODULE_SERVICE', self.service_s >= DOC['humidity_service_s']), | |
| ('CLIMATE_CHART_B', hum and ctrl and chart_region(sp['temperature_k'], sp['relative_humidity']) == 'B'), | |
| ('CLIMATE_CHART_B_24H', hum and ctrl and self.b_time >= 86400.0), | |
| ('CLIMATE_CHART_OUTSIDE', hum and ctrl and chart_region(sp['temperature_k'], sp['relative_humidity']) == 'outside')): | |
| if cond: | |
| notes.append(code) | |
| for code, cond, delay in (('TEMPERATURE_RANGE', out_T, self.tol['delay_s']), ('HUMIDITY_RANGE', out_RH, self.tol['delay_s']), | |
| ('DOOR_OPEN', door, DOC['door_open_alarm_s'])): | |
| if not timed: | |
| if cond and code in self.alarms and code not in self.ended: | |
| C.add(code) | |
| if not cond: | |
| self.alarm_since.pop(code, None) | |
| continue | |
| if cond: | |
| since = self.alarm_since.setdefault(code, self.t + h) | |
| if self.t + h - since >= delay - 1e-9: | |
| C.add(code) | |
| else: | |
| self.alarm_since.pop(code, None) | |
| for code, cond in (('SAFETY_CONTROLLER', self.safety_trip), ('SAFETY_SENSOR', 'safety_sensor_failure' in self.faults), | |
| ('TEMPERATURE_SENSOR', 'temperature_sensor_failure' in self.faults), ('HUMIDITY_SENSOR', 'humidity_sensor_failure' in self.faults), | |
| ('DOOR_SENSOR', 'door_sensor_failure' in self.faults), ('HUMIDITY_SYSTEM', 'humidity_module_failure' in self.faults and hum and ctrl), | |
| ('OVERTEMPERATURE_CLASS1', self.class1_trip), ('WASTEWATER', self.waste >= DOC['wastewater_tank_kg'] - 1e-9), | |
| ('FRESHWATER_SUPPLY', hum and ctrl and not self.supply_open and self.hum_kg < 0.9 * ENG['freshwater_reserve_kg']), # cannot fill up (E7) | |
| ('FRESHWATER_CAN_EMPTY', hum and ctrl and self.plant['water_supply'] == 'can' and (self.can_kg or 0.0) <= 0.0)): | |
| if cond: | |
| C.add(code) | |
| if self._outage_seen: | |
| self._outage_seen = False | |
| self._event('alarm', 'POWER_FAILURE', '报警:' + ALARM_TEXT['POWER_FAILURE'] + '(电源恢复,按断电前的模式继续)') | |
| if 'POWER_FAILURE' not in self.alarms: | |
| self.alarms.append('POWER_FAILURE') | |
| self.ended.add('POWER_FAILURE') | |
| kept = [] | |
| for c in self.alarms: | |
| if c in C: | |
| self.ended.discard(c) | |
| kept.append(c) | |
| elif c in self.muted and c not in self.ended: | |
| continue # acknowledged and over: clears by itself | |
| else: | |
| self.ended.add(c) | |
| kept.append(c) | |
| new = [c for c in sorted(C) if c not in kept] | |
| for c in new: | |
| self._event('alarm', c, '报警:' + ALARM_TEXT.get(c, c)) | |
| self.muted.discard(c) | |
| self.alarms = kept + new | |
| self.muted &= set(self.alarms) | |
| self.notes = notes | |
| notes = [] | |
| ended = set() | |
| b_time = 0.0 | |
| region = 'dry' | |
| _outage_seen = False | |
| def _audible(self): | |
| if not self._mains_ok() or not self.buzzer: | |
| return False | |
| return any(a not in self.muted for a in self.alarms) | |
| # ---- commands | |
| def invoke(self, capability_id, **args): | |
| if capability_id in UNSUPPORTED: | |
| raise ActionRejected('UNSUPPORTED') | |
| fn = getattr(self, '_cmd_' + capability_id.replace('.', '_')) | |
| out = fn(**args) | |
| if capability_id not in ('events.read', 'truth.inspect', 'ledger.read', 'samples.read', 'log.read'): | |
| self.revision += 1 | |
| if self.plant is not None and 'alarms.active' in EFFECTS.get(capability_id, ()): | |
| self._update_alarms(timed=False) | |
| return out | |
| def _cmd_plant_configure(self, ambient_k, relative_humidity, pressure_pa, noise_seed, mains_v=None, water_supply=None, shelves=None): | |
| if self.plant is not None and noise_seed != self.seed: | |
| raise ActionRejected('SEED_FIXED') | |
| first = self.plant is None | |
| old = self.plant or {} | |
| ws = water_supply if water_supply is not None else old.get('water_supply', 'pipe') | |
| if not first and ws != old['water_supply']: | |
| raise ActionRejected('SUPPLY_FIXED') | |
| n_sh = shelves if shelves is not None else old.get('shelves', DOC['shelves']['std']) | |
| if any(s['shelf'] > n_sh for s in self.samples.values()): | |
| raise ActionRejected('SHELF_OCCUPIED') | |
| u_old = None if first else self._U() | |
| self.plant = dict(ambient_k=ambient_k, relative_humidity=relative_humidity, pressure_pa=pressure_pa, mains_v=mains_v if mains_v is not None else old.get('mains_v', 230.0), | |
| water_supply=ws, shelves=n_sh) | |
| self.seed = noise_seed | |
| if first: # a chamber standing in the room, at room conditions, switched off | |
| self.Ta = self.Ts = self.Tg = self.Tp = ambient_k | |
| self.mv = relative_humidity * p_sat(ambient_k) / (R_VAP * ambient_k) * self._V() | |
| self.RHp = relative_humidity | |
| self.hum_kg = ENG['freshwater_reserve_kg'] | |
| self.can_kg = ENG['can_capacity_kg'] if ws == 'can' else None | |
| self.led['e_initial_j'] = self._U() | |
| self.led['w_initial_kg'] = self._W() | |
| else: # new ambient pressure / temperature: the stored energy is re-referenced | |
| self.led['e_reconfigure_in_j'] += self._U() - u_old | |
| self._event('system', 'PLANT_CONFIGURED', '环境条件已声明') | |
| return dict(configured=True) | |
| def _cmd_power_set(self, on): | |
| self._need_plant() | |
| if on and not self.main_switch: | |
| self.main_switch = True | |
| self._event('system', 'POWER_ON', '主电源开关接通:按断电前的模式继续') | |
| elif not on and self.main_switch: | |
| self.main_switch = False | |
| self.I_T = self.I_RH = 0.0 | |
| self.class1_trip = self.safety_trip = False | |
| self.alarms, self.ended, self.muted, self.alarm_since, self._outage_seen = [], set(), set(), {}, False | |
| self._event('system', 'POWER_OFF', '主电源开关断开') | |
| return dict(on=self.main_switch) | |
| def _cmd_power_toggle(self): | |
| return self._cmd_power_set(on=not self.main_switch) | |
| def _need_panel(self): | |
| self._need_plant() | |
| if not self._mains_ok(): | |
| raise ActionRejected('POWER_OFF') | |
| def _cmd_setpoint_set(self, temperature_k=None, relative_humidity=None, fan_fraction=None): | |
| self._need_panel() | |
| new = dict(self.fixed) | |
| for k, v in (('temperature_k', temperature_k), ('relative_humidity', relative_humidity), ('fan_fraction', fan_fraction)): | |
| if v is not None: | |
| new[k] = float(v) | |
| if new['temperature_k'] != self.fixed['temperature_k']: | |
| self.reached_T = False | |
| if new['relative_humidity'] != self.fixed['relative_humidity']: | |
| self.reached_RH = False | |
| self.fixed = new | |
| self._event('operation', 'SETPOINT', f'定值设定:{new["temperature_k"] - T0:.1f} °C、{new["relative_humidity"] * 100:.1f} %RH、风机{new["fan_fraction"] * 100:.0f} %') | |
| active = self._humidity_active(dict(new, humidity_control=self.functions['humidity_control'])) # same rule as chart.region (humidity off below 5 C) | |
| return dict(setpoints=dict(new), chart_region=chart_region(new['temperature_k'], new['relative_humidity']) if active else 'dry') | |
| def _cmd_function_set(self, humidity_control=None, idle_mode=None): | |
| self._need_panel() | |
| if humidity_control is not None and humidity_control != self.functions['humidity_control']: | |
| self.functions['humidity_control'] = humidity_control | |
| self.reached_RH = False | |
| self._event('operation', 'HUMIDITY_ON' if humidity_control else 'HUMIDITY_OFF', '湿度控制开' if humidity_control else '湿度控制关(加湿模块冷却)') | |
| if idle_mode is not None and idle_mode != self.functions['idle_mode']: | |
| self.functions['idle_mode'] = idle_mode | |
| self.reached_T = self.reached_RH = False | |
| self._event('operation', 'IDLE' if idle_mode else 'IDLE_OFF', 'Idle mode:停止控制' if idle_mode else '退出Idle mode') | |
| return dict(functions=dict(self.functions)) | |
| def _cmd_safety_configure(self, mode, value_k): | |
| self._need_panel() | |
| if mode == 'limit' and not T0 <= value_k <= T0 + 100.0: | |
| raise ActionRejected('OUT_OF_LIMITS') | |
| if mode == 'offset' and value_k > 30.0: | |
| raise ActionRejected('OUT_OF_LIMITS') | |
| self.safety = dict(mode=mode, value_k=float(value_k)) | |
| return dict(safety=dict(self.safety, limit_k=self._safety_limit())) | |
| def _cmd_tolerance_configure(self, temperature_k=None, relative_humidity=None, delay_s=None): | |
| self._need_panel() | |
| for k, v in (('temperature_k', temperature_k), ('relative_humidity', relative_humidity), ('delay_s', delay_s)): | |
| if v is not None: | |
| self.tol[k] = float(v) | |
| return dict(tolerance=dict(self.tol)) | |
| def _cmd_buzzer_set(self, on): | |
| self._need_panel() | |
| self.buzzer = on | |
| return dict(on=on) | |
| def _cmd_alarm_reset(self): | |
| self._need_panel() | |
| muted = sorted(a for a in self.alarms if a not in NO_ACK and a not in self.ended) | |
| cleared = sorted(a for a in self.alarms if a in self.ended and a not in NO_ACK) | |
| self.muted |= set(muted) | |
| self.alarms = [a for a in self.alarms if a not in cleared] | |
| self.ended -= set(cleared) | |
| self.muted &= set(self.alarms) | |
| self._event('operation', 'ALARM_RESET', 'Reset alarm:静音' + '、'.join(muted) + (';清除' + '、'.join(cleared) if cleared else '')) | |
| return dict(muted=muted, cleared=cleared) | |
| def _cmd_program_write(self, program, sections, repeat=None): | |
| self._need_panel() | |
| if self.prog is not None and self.prog['program'] == program: | |
| raise ActionRejected('PROGRAM_RUNNING') | |
| if repeat is not None and not (1 <= repeat['from_section'] < repeat['to_section'] <= len(sections)): | |
| raise ActionRejected('INVALID_REPEAT') | |
| self.programs[program] = dict(sections=[dict(s, transition=s['transition']) for s in copy.deepcopy(sections)], repeat=copy.deepcopy(repeat)) | |
| dur = sum(s['duration_s'] for s in sections) | |
| if repeat: | |
| dur += repeat['count'] * sum(s['duration_s'] for s in sections[repeat['from_section'] - 1:repeat['to_section']]) | |
| self._event('program', 'PROGRAM_WRITTEN', f'程序{program}写入:{len(sections)}段') | |
| return dict(program=program, sections=len(sections), duration_s=dur) | |
| def _cmd_program_start(self, program): | |
| self._need_panel() | |
| if program not in self.programs: | |
| raise ActionRejected('UNKNOWN_PROGRAM') | |
| self.mode = 'program' | |
| self.prog = dict(program=program, section=0, elapsed=0.0, reps_done=0, paused=False) | |
| self.reached_T = self.reached_RH = False | |
| self._event('program', 'PROGRAM_START', f'程序{program}启动') | |
| return dict(program=program, started=True) | |
| def _cmd_program_stop(self): | |
| self._need_panel() | |
| was = self.prog is not None | |
| self.mode, self.prog = 'fixed', None | |
| self.reached_T = self.reached_RH = False | |
| if was: | |
| self._event('program', 'PROGRAM_STOP', '程序停止:转定值模式') | |
| return dict(stopped=was) | |
| def _cmd_logger_configure(self, interval_s): | |
| self._need_panel() | |
| self.log_interval = float(interval_s) | |
| self.next_log = self.t + self.log_interval | |
| return dict(interval_s=self.log_interval) | |
| def _cmd_log_read(self, last): | |
| self._need_plant() | |
| return dict(records=copy.deepcopy(self.log[-last:])) | |
| def _cmd_events_read(self, since_s): | |
| return dict(events=[dict(e) for e in self.events if e['time_s'] >= since_s], dropped=self.events_dropped) | |
| def _cmd_door_move(self, angle_rad): | |
| self._need_plant() | |
| if angle_rad <= 0.02 and self.glass > 0.02: | |
| raise ActionRejected('GLASS_DOOR_OPEN') | |
| if angle_rad < OUTER_FOR_GLASS and self.glass > 0.02: | |
| raise ActionRejected('GLASS_DOOR_OPEN') | |
| was = self._door_open() | |
| self.door = float(angle_rad) | |
| now = self._door_open() | |
| if now and not was: | |
| self.door_since = self.t | |
| self._event('door', 'DOOR_OPEN', '外门打开:风机降到最低转速') | |
| elif was and not now: | |
| self.door_since = None | |
| self._event('door', 'DOOR_CLOSED', '外门关闭:控制恢复') | |
| return dict(angle_rad=self.door) | |
| def _cmd_glass_door_move(self, angle_rad): | |
| self._need_plant() | |
| if angle_rad > 0.02 and self.door < OUTER_FOR_GLASS: | |
| raise ActionRejected('OUTER_DOOR_CLOSED') | |
| was = self.glass > 0.02 | |
| self.glass = float(angle_rad) | |
| if self.glass > 0.02 and not was: | |
| self._pump_due += ENG['door_pumping_fraction'] * self._V() # door-swing pumping, applied on the next grid tick | |
| return dict(angle_rad=self.glass) | |
| def _cmd_water_supply(self, open): | |
| self._need_plant() | |
| self.supply_open = open | |
| self._event('maintenance', 'WATER_OPEN' if open else 'WATER_CLOSED', '供水接通' if open else '供水断开') | |
| return dict(open=open) | |
| def _cmd_can_refill(self): | |
| self._need_plant() | |
| if self.plant['water_supply'] != 'can': | |
| raise ActionRejected('NO_CAN') | |
| add = ENG['can_capacity_kg'] - self.can_kg | |
| self.can_kg = ENG['can_capacity_kg'] | |
| self.led['w_can_refill_kg'] += add | |
| self._event('maintenance', 'CAN_REFILLED', f'水桶加满({add:.2f} kg)') | |
| return dict(can_kg=self.can_kg) | |
| def _need_access(self): | |
| if self.door < OUTER_FOR_GLASS: | |
| raise ActionRejected('OUTER_DOOR_CLOSED') | |
| if self.glass < GLASS_FOR_LOADING: | |
| raise ActionRejected('GLASS_DOOR_CLOSED') | |
| def _cmd_sample_place(self, sample_id, substance_id, shelf, dry_mass_kg, initial_k, exposed_area_m2=None, initial_water_kg=0.0, | |
| heat_capacity_j_kg_k=None, container_mass_kg=0.0, heat_output_w=0.0, degradation=None): | |
| self._need_plant() | |
| if sample_id in self.samples: | |
| raise ActionRejected('DUPLICATE_SAMPLE') | |
| if shelf > self.plant['shelves']: | |
| raise ActionRejected('NO_SHELF') | |
| self._need_access() | |
| m_tot = dry_mass_kg + initial_water_kg + container_mass_kg | |
| load = sum(s['dry_mass_kg'] + s['water_kg'] + s['film_kg'] + s['container_mass_kg'] for s in self.samples.values() if s['shelf'] == shelf) | |
| if load + m_tot > DOC['load_per_rack_kg'] + 1e-9: | |
| raise ActionRejected('SHELF_OVERLOAD') | |
| if sum(s['dry_mass_kg'] + s['water_kg'] + s['film_kg'] + s['container_mass_kg'] for s in self.samples.values()) + m_tot > DOC['permitted_load_kg'] + 1e-9: | |
| raise ActionRejected('LOAD_LIMIT') | |
| if sum(s['heat_w'] for s in self.samples.values()) + heat_output_w > ENG['sample_heat_total_limit_w'] + 1e-9: | |
| raise ActionRejected('HEAT_LOAD_LIMIT') | |
| sub = SORPTION.get(substance_id) | |
| if initial_water_kg > 0.0 and sub is not None and sub['kind'] != 'adsorbent' and not sub.get('solution_branch'): | |
| raise ActionRejected('UNQUANTIFIED_SOLUTION') | |
| cp = heat_capacity_j_kg_k if heat_capacity_j_kg_k is not None else 840.0 | |
| film0 = initial_water_kg if substance_id == 'inert' else 0.0 | |
| initial_water_kg = 0.0 if substance_id == 'inert' else initial_water_kg | |
| s = dict(sample_id=sample_id, substance_id=substance_id, shelf=shelf, dry_mass_kg=dry_mass_kg, cp=cp, container_mass_kg=container_mass_kg, | |
| area=exposed_area_m2 if exposed_area_m2 is not None else max(ENG['default_area_m2_per_kg'] * dry_mass_kg, 1e-4), | |
| water_kg=initial_water_kg, film_kg=film0, T=initial_k, heat_w=float(heat_output_w), state='placed', degradation=copy.deepcopy(degradation), degraded=0.0, | |
| t_exposed_s=0.0, arr_sum=0.0, rh_sum=0.0, T_max=initial_k, T_min=initial_k, t_above_drh_s=0.0, condensing=False, condensation_events=0, | |
| placed_at_s=self.t, initial_water_kg=initial_water_kg + film0) | |
| self.samples[sample_id] = s | |
| self.led['e_samples_added_j'] += self._sample_cap(s) * (initial_k - T0) | |
| self.led['w_samples_added_kg'] += initial_water_kg + film0 | |
| load += m_tot | |
| self._event('operation', 'SAMPLE_PLACED', f'样品{sample_id}放到第{shelf}层') | |
| return dict(sample_id=sample_id, shelf=shelf, shelf_load_kg=load) | |
| def _sample_report(self, s): | |
| n = s['t_exposed_s'] | |
| mkt = (MKT_DH / R_GAS) / (-math.log(s['arr_sum'] / n)) if n > 0 and s['arr_sum'] > 0 else None | |
| appearance = 'wet_film' if s['film_kg'] > 1e-6 else ('liquid' if s['water_kg'] > 0.5 * s['dry_mass_kg'] and s['substance_id'] != 'inert' | |
| and SORPTION.get(s['substance_id'], {}).get('kind') != 'adsorbent' else | |
| 'damp' if s['water_kg'] > 1e-6 and SORPTION.get(s['substance_id'], {}).get('kind') != 'adsorbent' else 'dry_powder') | |
| if s['state'] == 'deliquesced_unquantified': | |
| appearance = 'deliquescing' | |
| return dict(sample_id=s['sample_id'], substance_id=s['substance_id'], shelf=s['shelf'], | |
| total_mass_kg=s['dry_mass_kg'] + s['water_kg'] + s['film_kg'] + s['container_mass_kg'], | |
| mass_change_kg=s['water_kg'] + s['film_kg'] - s['initial_water_kg'], appearance=appearance, state=s['state'], | |
| exposure=dict(duration_s=n, mean_kinetic_temperature_k=mkt, mean_relative_humidity=s['rh_sum'] / n if n > 0 else None, | |
| max_temperature_k=s['T_max'], min_temperature_k=s['T_min'], time_above_deliquescence_s=s['t_above_drh_s'], | |
| condensation_events=s['condensation_events']), | |
| degraded_fraction=s['degraded'] if s['degradation'] else None) | |
| def _cmd_sample_remove(self, sample_id): | |
| self._need_plant() | |
| if sample_id not in self.samples: | |
| raise ActionRejected('UNKNOWN_SAMPLE') | |
| self._need_access() | |
| s = self.samples.pop(sample_id) | |
| self.led['e_samples_removed_j'] += self._sample_cap(s) * (s['T'] - T0) | |
| self.led['w_samples_removed_kg'] += s['water_kg'] + s['film_kg'] | |
| self._event('operation', 'SAMPLE_REMOVED', f'样品{sample_id}取出') | |
| rep = self._sample_report(s) | |
| self.removed.append(dict(rep, removed_at_s=self.t, temperature_k=s['T'], water_kg=s['water_kg'], film_kg=s['film_kg'])) | |
| return dict(sample={k: rep[k] for k in ('sample_id', 'substance_id', 'shelf', 'total_mass_kg', 'mass_change_kg', 'appearance')}) | |
| def _cmd_samples_read(self): | |
| return dict(samples=[dict(sample_id=s['sample_id'], substance_id=s['substance_id'], shelf=s['shelf'], placed_at_s=s['placed_at_s']) for s in self.samples.values()]) | |
| def _cmd_truth_inspect(self): | |
| self._need_plant() | |
| r = self.read('evaluator') | |
| return dict(climate=r['truth.climate'], samples=r['truth.samples'], power=r['truth.power'], faults=r['truth.faults'], removed_samples=copy.deepcopy(self.removed)) | |
| def _ledger(self): | |
| L = copy.deepcopy(self.led) | |
| if self.plant is not None: | |
| L['u_chamber_j'] = self._U() | |
| L['w_system_kg'] = self._W() | |
| L['sign_convention_zh'] = ('e_*_in_j为进入腔内(空气、金属、玻璃、冰与样品)的能量(正=流入);e_refrigeration_out_j、e_drain_out_j与e_samples_removed_j为离开的能量;' | |
| '参考态为0 °C的干空气、液态水与金属,水蒸气含0 °C汽化焓;w_*为湿度系统(空气中的水汽、玻璃凝水、蒸发器冰、加湿容器、废水罐、水桶、样品水)的水量账') | |
| return L | |
| def _cmd_ledger_read(self): | |
| return dict(ledger=self._ledger()) | |
| def _cmd_fault_inject(self, fault, active): | |
| self._need_plant() | |
| (self.faults.add if active else self.faults.discard)(fault) | |
| self._event('fault', 'FAULT_' + fault.upper(), f'故障{fault}:{"注入" if active else "清除"}') | |
| return dict(faults=sorted(self.faults)) | |
| def _cmd_sim_step(self, dt_s): | |
| return dict(time_s=self.step(dt_s)) | |
| # ---- read | |
| def read(self, visibility='agent'): | |
| pc = self.plant is not None | |
| mains = pc and self._mains_ok() | |
| sT = self._sensor_T() if pc else None | |
| sRH = self._sensor_RH() if pc else None | |
| sp = self._setpoint() | |
| al = list(self.alarms) if mains else [] | |
| prog = None | |
| if self.prog is not None: | |
| prog = dict(self.prog, section=self.prog['section'] + 1) | |
| out = {'clock.time_s': self.t, 'plant.configured': pc, 'power.on': self.main_switch, 'state.current': self._state(), | |
| 'temperature.chamber_k': sT, 'humidity.chamber': sRH, | |
| 'display.temperature': None if sT is None else round(sT - T0, 1), 'display.humidity': None if sRH is None else round(sRH * 100.0, 1), | |
| 'setpoint.current': dict(temperature_k=sp['temperature_k'], relative_humidity=sp['relative_humidity'] if self._humidity_active(sp) else None, | |
| fan_fraction=sp['fan_fraction'], mode=self.mode, source=sp['source']), | |
| 'setpoint.fixed': dict(self.fixed), 'functions.current': dict(self.functions), | |
| 'chart.region': chart_region(sp['temperature_k'], sp['relative_humidity']) if self._humidity_active(sp) else 'dry', | |
| 'program.status': dict(running=prog, stored=sorted(self.programs)), | |
| 'safety.settings': dict(self.safety, limit_k=self._safety_limit(sp)), 'tolerance.settings': dict(self.tol), | |
| 'alarms.active': al, 'notifications.active': list(self.notes) if mains else [], 'alarm.audible': self._audible() if pc else False, | |
| 'indicator.pilot': bool(mains), 'indicator.alarm_header': bool(mains and al), 'indicator.door_open': bool(mains and 'DOOR_OPEN' in self.notes), | |
| 'indicator.water': bool(mains and ({'FRESHWATER_SUPPLY', 'FRESHWATER_CAN_EMPTY', 'WASTEWATER'} & set(al))), | |
| 'door.outer_angle_rad': self.door, 'door.glass_angle_rad': self.glass, 'door.glass_fogged': bool(pc and self.fog / A_GLASS > 0.002), | |
| 'water.supply_open': self.supply_open, 'water.can_kg': self.can_kg, 'samples.count': len(self.samples), | |
| 'logger.settings': dict(interval_s=self.log_interval, records=len(self.log))} | |
| if visibility != 'agent': | |
| if not pc: | |
| out['truth.climate'], out['truth.samples'], out['truth.power'] = {}, {}, {} | |
| else: | |
| pv = self._pv() | |
| out['truth.climate'] = dict(air_k=self.Ta, relative_humidity=pv / p_sat(self.Ta), dew_point_k=dew_point(pv), vapour_kg=self.mv, steel_k=self.Ts, | |
| glass_k=self.Tg, glass_film_kg=self.fog, cooling_plate_k=self.T_plate, dehumidification_evaporator_k=self.T_dehum, evaporator_ice_kg=self.ice, plate_ice_kg=self.ice_p, dehumidifier_ice_kg=self.ice_d, dehumidifying=self.dehum, | |
| steam_kg_s=self.steam, steam_container_kg=self.hum_kg, humidifier_ready=self.hum_ready, wastewater_kg=self.waste, | |
| cooling_w=self.Q_cool, controller_integral_w=self.I_T, humidity_integral_kg_s=self.I_RH, safety_tripped=self.safety_trip, | |
| class1_tripped=self.class1_trip, set_point_reached=self.reached_T, humidity_reached=self.reached_RH, | |
| sensor_k=self.Tp, sensor_rh=self.RHp) | |
| out['truth.samples'] = {k: dict(self._sample_report(s), temperature_k=s['T'], water_kg=s['water_kg'], film_kg=s['film_kg']) for k, s in self.samples.items()} | |
| out['truth.power'] = dict(self.P, total_w=sum(self.P.values()), mains_current_a=sum(self.P.values()) / self.plant['mains_v']) | |
| out['truth.faults'] = sorted(self.faults) | |
| return out | |
| def _jsonable(o): | |
| if isinstance(o, dict): | |
| return {str(k): _jsonable(v) for k, v in o.items()} | |
| if isinstance(o, (list, tuple)): | |
| return [_jsonable(v) for v in o] | |
| if isinstance(o, float) and not math.isfinite(o): | |
| return None | |
| return o | |
| # ---------------------------------------------------------------- session (agent / evaluator isolation, idempotency) | |
| class BinderKbf115Session: | |
| def __init__(self, host, principal_id): | |
| self._host = host | |
| self._principal = principal_id | |
| def _role(self): | |
| return self._host._principals[self._principal] | |
| def _target(self, instance_id): | |
| if not isinstance(instance_id, str) or instance_id != self._host.instance_id: | |
| raise ActionRejected('UNKNOWN_INSTANCE') | |
| def describe(self, *, instance_id=None, asset_type_id=None): | |
| if (instance_id is None) == (asset_type_id is None): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if instance_id is not None: | |
| self._target(instance_id) | |
| if asset_type_id is not None and asset_type_id != ASSET_TYPE_ID: | |
| raise ActionRejected('UNKNOWN_INSTANCE') | |
| meta = copy.deepcopy(export_binder_kbf115_contract_metadata()) | |
| caps = {k: v for k, v in meta['capabilities'].items() if v['visibility'] == 'agent' or self._role != 'agent'} | |
| slots = {k: v for k, v in meta['state_slots'].items() if v['visibility'] == 'agent' or self._role != 'agent'} | |
| if self._role == 'agent': | |
| for c in caps.values(): | |
| c['state_effects'] = [e for e in c['state_effects'] if e['state_id'] in slots] | |
| c['observes'] = [x for x in c['observes'] if x in slots] | |
| for pre in c['preconditions']: | |
| pre['state_ids'] = [x for x in pre['state_ids'] if x in slots] | |
| c['execution']['completion_state_ids'] = [x for x in c['execution']['completion_state_ids'] if x in slots] | |
| for m in meta['mechanisms'].values(): | |
| m['state_ids'] = [x for x in m['state_ids'] if x in slots] | |
| return dict(protocol_version=PROTOCOL_VERSION, asset_type_id=ASSET_TYPE_ID, asset_version='1.0.0', capabilities=caps, state_slots=slots) | |
| def read(self, *, instance_id, state_ids=None): | |
| self._target(instance_id) | |
| h = self._host | |
| values = _jsonable(h.read(self._role)) | |
| ids = list(values) if state_ids is None else state_ids | |
| if not isinstance(ids, list) or any(not isinstance(k, str) for k in ids): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if any(k not in values for k in ids): | |
| raise ActionRejected('ACCESS_DENIED') | |
| return dict(instance_id=instance_id, status='succeeded', state_revision=h.revision, clock={'domain': 'simulation', 'time_s': h.time_s}, | |
| observations={k: dict(value=copy.deepcopy(values[k]), unit=SLOTS[k]['unit'], | |
| quality='unavailable' if values[k] is None else 'estimated' if SLOTS[k]['origin'] in ('sensor', 'derived') else 'valid', | |
| sample_time_s=h.time_s, sample_window_s=None) | |
| for k in ids}) | |
| def invoke(self, *, instance_id, capability_id, arguments, request_id): | |
| h = self._host | |
| key = digest = None | |
| try: | |
| self._target(instance_id) | |
| if not isinstance(request_id, str) or not request_id: | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| key = (self._principal, request_id) | |
| try: | |
| digest = json.dumps([capability_id, arguments], sort_keys=True, allow_nan=False) | |
| except (TypeError, ValueError): | |
| digest = None | |
| if key in h._requests: | |
| old, response = h._requests[key] | |
| if digest is None or old != digest or not isinstance(response, dict): | |
| raise ActionRejected('REQUEST_CONFLICT') | |
| return copy.deepcopy(response) | |
| if not isinstance(capability_id, str) or capability_id not in CAPS: | |
| raise ActionRejected('UNKNOWN_CAPABILITY') | |
| if self._role == 'agent' and CAPS[capability_id]['visibility'] != 'agent': | |
| raise ActionRejected('ACCESS_DENIED') | |
| if not isinstance(arguments, dict): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| validate(CAPS[capability_id]['input_schema'], arguments) | |
| h._caller = self._principal | |
| try: | |
| result = _jsonable(h.invoke(capability_id, **arguments)) | |
| finally: | |
| h._caller = None | |
| if self._role == 'agent' and capability_id == 'events.read': | |
| result = dict(events=[e for e in result['events'] if e['kind'] not in ('fault', 'truth')], dropped=result['dropped']) | |
| response = dict(protocol_version=PROTOCOL_VERSION, instance_id=instance_id, request_id=request_id, operation_id=None, status='succeeded', | |
| state_revision=h.revision, clock={'domain': 'simulation', 'time_s': h.time_s}, result=copy.deepcopy(result), observations={}, error=None) | |
| h._requests[key] = (digest, copy.deepcopy(response)) | |
| return response | |
| except ActionRejected as exc: | |
| response = dict(protocol_version=PROTOCOL_VERSION, instance_id=instance_id, request_id=request_id, operation_id=None, | |
| status='unsupported' if str(exc) == 'UNSUPPORTED' else 'rejected', state_revision=h.revision, | |
| clock={'domain': 'simulation', 'time_s': h.time_s}, result={}, observations={}, | |
| error=dict(code=str(exc), message=ERROR_ZH.get(str(exc), str(exc)), retryable=False, side_effects='none')) | |
| if key is not None and digest is not None and key not in h._requests: | |
| h._requests[key] = (digest, copy.deepcopy(response)) | |
| return response | |
| def write(self, *, instance_id, state_id, value, request_id): | |
| self._target(instance_id) | |
| raise ActionRejected('ACCESS_DENIED') | |
| def poll(self, operation_id): | |
| raise ActionRejected('UNKNOWN_OPERATION') | |
| def cancel(self, operation_id, request_id): | |
| raise ActionRejected('UNKNOWN_OPERATION') | |
| # ---------------------------------------------------------------- contract metadata | |
| ERROR_ZH = { | |
| 'INVALID_ARGUMENT': '参数不符合输入模式或取值范围', 'REQUEST_CONFLICT': '同一request_id对应不同的调用', 'UNKNOWN_INSTANCE': '实例不存在', | |
| 'UNKNOWN_CAPABILITY': '能力不存在', 'UNSUPPORTED': '本配置不支持该能力', 'ACCESS_DENIED': '无权访问(真值或评测者能力)', | |
| 'PLANT_REQUIRED': '尚未声明环境条件', 'SEED_FIXED': '噪声种子只能在首次声明时设定', 'SUPPLY_FIXED': '供水方式只能在首次声明时设定', | |
| 'SHELF_OCCUPIED': '减少搁架数时该层上还有样品', 'POWER_OFF': '控制器无电(主开关断或停电)', 'OUT_OF_LIMITS': '安全控制器值超出范围(Limit 0…100 °C;Offset ≤30 K)', | |
| 'PROGRAM_RUNNING': '该程序正在运行,不能覆盖', 'INVALID_REPEAT': '重复设置无效(起始段须小于目标段且不超过段数)', 'UNKNOWN_PROGRAM': '该程序号没有写入程序', | |
| 'GLASS_DOOR_OPEN': '玻璃内门开着:先关玻璃门(或外门开度不足以容纳打开的玻璃门)', 'OUTER_DOOR_CLOSED': '外门未充分打开(须约75°以上)', | |
| 'GLASS_DOOR_CLOSED': '玻璃内门未打开', 'NO_CAN': '本机为水管供水,没有水桶', 'DUPLICATE_SAMPLE': '样品编号已存在', 'UNKNOWN_SAMPLE': '没有该样品', | |
| 'NO_SHELF': '该层没有搁架(搁架数见plant.configure)', 'SHELF_OVERLOAD': '超过每层搁架30 kg', 'LOAD_LIMIT': '超过总允许载荷100 kg', | |
| 'UNQUANTIFIED_SOLUTION': '该物质没有实测溶液支(水活度–浓度),不能以溶液状态放入', | |
| 'HEAT_LOAD_LIMIT': '腔内样品总发热超过500 W(工程上限;数据表40 °C最大热补偿200 W)', | |
| } | |
| _P = ['PLANT_REQUIRED'] | |
| _PP = _P + ['POWER_OFF'] | |
| CAP_ERRORS = { | |
| 'plant.configure': ['SEED_FIXED', 'SUPPLY_FIXED', 'SHELF_OCCUPIED'], 'power.set': _P, 'power.toggle': _P, 'setpoint.set': _PP, 'function.set': _PP, | |
| 'safety.configure': _PP + ['OUT_OF_LIMITS'], 'tolerance.configure': _PP, 'buzzer.set': _PP, 'alarm.reset': _PP, | |
| 'program.write': _PP + ['PROGRAM_RUNNING', 'INVALID_REPEAT'], 'program.start': _PP + ['UNKNOWN_PROGRAM'], 'program.stop': _PP, 'logger.configure': _PP, | |
| 'log.read': _P, 'events.read': [], 'door.move': _P + ['GLASS_DOOR_OPEN'], 'glass_door.move': _P + ['OUTER_DOOR_CLOSED'], 'water.supply': _P, | |
| 'can.refill': _P + ['NO_CAN'], 'sample.place': _P + ['DUPLICATE_SAMPLE', 'NO_SHELF', 'OUTER_DOOR_CLOSED', 'GLASS_DOOR_CLOSED', 'SHELF_OVERLOAD', 'LOAD_LIMIT', | |
| 'UNQUANTIFIED_SOLUTION', 'HEAT_LOAD_LIMIT'], | |
| 'sample.remove': _P + ['UNKNOWN_SAMPLE', 'OUTER_DOOR_CLOSED', 'GLASS_DOOR_CLOSED'], 'samples.read': [], 'truth.inspect': _P, 'ledger.read': [], | |
| 'fault.inject': _P, 'sim.step': [], | |
| } | |
| _COMMON_ERRORS = ['INVALID_ARGUMENT', 'REQUEST_CONFLICT', 'UNKNOWN_INSTANCE'] | |
| PRECONDITIONS = { | |
| 'plant.configure': ('首次声明时设定噪声种子与供水方式(之后不可改);首次声明时箱体在室温室湿、断电', ['plant.configured']), | |
| 'power.set': ('无', ['power.on']), 'power.toggle': ('无', ['power.on']), | |
| 'setpoint.set': ('控制器有电;温度−5…70 °C、湿度0…80 %RH、风机40–100 %(控湿时温度控制范围10…70 °C,湿度受气候图限制)', ['power.on', 'setpoint.fixed']), | |
| 'function.set': ('控制器有电', ['power.on', 'functions.current']), 'safety.configure': ('控制器有电;Limit 0…100 °C,Offset ≤30 K', ['power.on', 'safety.settings']), | |
| 'tolerance.configure': ('控制器有电;温度2–10 K、湿度5–20 %RH、延时15–120 min', ['power.on', 'tolerance.settings']), 'buzzer.set': ('控制器有电', ['power.on']), | |
| 'alarm.reset': ('控制器有电', ['power.on', 'alarms.active']), 'program.write': ('控制器有电;不能覆盖正在运行的程序', ['power.on', 'program.status']), | |
| 'program.start': ('控制器有电;该程序已写入', ['power.on', 'program.status']), 'program.stop': ('控制器有电', ['power.on', 'program.status']), | |
| 'logger.configure': ('控制器有电', ['power.on', 'logger.settings']), 'log.read': ('无', ['logger.settings']), | |
| 'door.move': ('关外门(或开度小于约75°)须先关玻璃内门', ['door.glass_angle_rad']), 'glass_door.move': ('开玻璃门须外门开到约75°以上', ['door.outer_angle_rad']), | |
| 'water.supply': ('无', ['water.supply_open']), 'can.refill': ('选桶供水', ['water.can_kg']), | |
| 'sample.place': ('外门与玻璃门打开;样品编号唯一;该层有搁架;每层≤30 kg、总≤100 kg;样品总发热≤500 W', ['door.outer_angle_rad', 'door.glass_angle_rad', 'samples.count']), | |
| 'sample.remove': ('样品存在;外门与玻璃门打开', ['door.outer_angle_rad', 'door.glass_angle_rad', 'samples.count']), | |
| 'truth.inspect': ('无', ['plant.configured']), 'fault.inject': ('无', ['plant.configured']), | |
| } | |
| _DISPLAY = ['temperature.chamber_k', 'humidity.chamber', 'display.temperature', 'display.humidity'] | |
| _ALARMS = ['alarms.active', 'notifications.active', 'alarm.audible'] + _INDS | |
| _EVOLVE = ['state.current', 'program.status', 'setpoint.current', 'chart.region', 'safety.settings', 'door.glass_fogged', 'water.can_kg', 'logger.settings', 'truth.climate', | |
| 'truth.samples', 'truth.power'] + _DISPLAY + _ALARMS | |
| EFFECTS = { | |
| 'plant.configure': ['plant.configured', 'water.can_kg', 'truth.climate', 'truth.power', 'state.current'] + _DISPLAY + _ALARMS, | |
| # indicator.pilot follows the mains: power.set and fault.inject (mains_outage) carry it through _ALARMS | |
| 'power.set': ['power.on', 'state.current', 'truth.power', 'truth.climate'] + _DISPLAY + _ALARMS, | |
| 'setpoint.set': ['setpoint.fixed', 'setpoint.current', 'chart.region', 'safety.settings', 'truth.climate'] + _ALARMS, | |
| 'function.set': ['functions.current', 'setpoint.current', 'chart.region', 'state.current', 'truth.climate'] + _ALARMS, | |
| 'safety.configure': ['safety.settings'], 'tolerance.configure': ['tolerance.settings'] + _ALARMS, 'buzzer.set': ['alarm.audible'], | |
| 'alarm.reset': ['alarms.active', 'alarm.audible', 'indicator.alarm_header', 'indicator.water'], | |
| 'program.write': ['program.status'], 'program.start': ['program.status', 'setpoint.current', 'chart.region', 'state.current', 'safety.settings', 'truth.climate'] + _ALARMS, | |
| 'program.stop': ['program.status', 'setpoint.current', 'chart.region', 'state.current', 'safety.settings', 'truth.climate'] + _ALARMS, 'logger.configure': ['logger.settings'], | |
| 'door.move': ['door.outer_angle_rad', 'state.current'] + _ALARMS, 'glass_door.move': ['door.glass_angle_rad'], | |
| 'water.supply': ['water.supply_open'] + _ALARMS, 'can.refill': ['water.can_kg'] + _ALARMS, | |
| 'sample.place': ['samples.count', 'truth.samples'], 'sample.remove': ['samples.count', 'truth.samples'], | |
| 'fault.inject': ['truth.faults', 'truth.power', 'truth.climate', 'state.current'] + _DISPLAY + _ALARMS, | |
| 'sim.step': ['clock.time_s'], | |
| } | |
| EFFECTS['power.toggle'] = list(EFFECTS['power.set']) | |
| _STEPPED = ('plant.configure', 'power.set', 'power.toggle', 'setpoint.set', 'function.set', 'safety.configure', 'tolerance.configure', 'alarm.reset', 'program.start', | |
| 'program.stop', 'door.move', 'glass_door.move', 'water.supply', 'can.refill', 'sample.place', 'sample.remove', 'fault.inject') | |
| ON_STEP = {k: list(_EVOLVE) for k in _STEPPED} | |
| ON_STEP['sim.step'] = _EVOLVE + ['clock.time_s'] | |
| ON_STEP_ZH = { | |
| 'sim.step': '按1 s网格积分:空气(干空气与水汽)、内腔金属、玻璃门与样品的传热传质,温度与湿度比例积分控制(加热、制冷、蒸汽加湿、蒸发器除湿与结冰),' | |
| '门封与开门空气交换,壁面与玻璃凝水,加湿容器补水、废水泵,安全控制器、公差带与门报警,程序推进,数据记录', | |
| 'setpoint.set': '温度与湿度按新设定调节(恢复时间与气候图限制)', 'function.set': '湿度控制关:加湿模块冷却(重新开启后最长10 min可用);Idle:停止控制', | |
| 'door.move': '开门:风机降到最低、空气交换、湿度与温度下降;60 s后全部功能关闭;5 min后门报警', 'glass_door.move': '打开玻璃门时门扇带出腔内空气', | |
| 'program.start': '设定按程序段(ramp/step)变化', 'program.stop': '回到定值设定', 'sample.place': '样品与空气换热、吸湿/潮解/放湿,冷样品表面凝水', | |
| 'sample.remove': '腔内湿负荷变化', 'water.supply': '断水后加湿容器耗尽并报警', 'can.refill': '加湿恢复', 'power.set': '通电后按断电前的模式继续', | |
| 'fault.inject': '故障作用于加热、制冷、加湿、风机、传感器、门加热、废水或市电', 'alarm.reset': '静音后条件消失的报警自动清除', | |
| 'tolerance.configure': '公差带报警按新带宽与延时判定', 'safety.configure': '安全控制器按新上限动作', 'plant.configure': '室温室湿影响漏热、空气交换与开门恢复', | |
| } | |
| EXEC_TEXT = {'setpoint.set': ('setpoint.current为新值;腔温与湿度在之后的step中趋近', '超出设定范围时拒绝'), | |
| 'door.move': ('door.outer_angle_rad为给定角度', '玻璃门开着时拒绝关外门'), | |
| 'program.start': ('program.status.running为该程序;设定按段推进', '程序不存在时拒绝')} | |
| RESOURCES = {k: ['host_clock'] for k in CAPS} | |
| for _k in ('door.move', 'glass_door.move', 'water.supply', 'can.refill', 'sample.place', 'sample.remove'): | |
| RESOURCES[_k] = ['host_clock', 'robot_or_operator'] | |
| OBSERVES = {'setpoint.set': ['temperature.chamber_k', 'humidity.chamber'], 'door.move': ['door.outer_angle_rad', 'temperature.chamber_k', 'humidity.chamber'], | |
| 'program.start': ['program.status', 'temperature.chamber_k', 'humidity.chamber'], 'sample.place': ['humidity.chamber']} | |
| _WB, _DS, _E6, _E7, _GS, _AQ, _DV, _SIM = ('user_workbook', 'manufacturer_datasheet_2022', 'manufacturer_manual_kbfs_e6_sibling', 'manufacturer_manual_kbf_e7_controller', | |
| 'greenspan_1977', 'nist_trc_thermoml_via_chem007', 'nist_isodb_water_via_chem123', 'simulation_assumption') | |
| CAP_SOURCES = {k: [_E7] for k in CAPS} | |
| CAP_SOURCES.update({'plant.configure': [_DS, _SIM], 'power.set': [_E7, _E6], 'power.toggle': [_E7, _E6], 'setpoint.set': [_DS, _E7, _WB], | |
| 'safety.configure': [_DS, _E6], 'sample.place': [_DS, _GS, _AQ, _DV, _WB, _SIM], 'sample.remove': [_GS, _AQ, _DV, _WB, _SIM], | |
| 'samples.read': [_WB, _SIM], 'log.read': [_DS, _E7, _WB], 'water.supply': [_DS, _E7, _E6], 'can.refill': [_DS, _E6], | |
| 'events.read': [_E7, _SIM], 'truth.inspect': [_SIM], 'ledger.read': [_SIM], 'fault.inject': [_E7, _E6, _SIM], 'sim.step': [_SIM], | |
| 'door.move': [_DS, _E7], 'glass_door.move': [_DS, _SIM]}) | |
| CAP_SOURCES.update({k: [_DS] for k in UNSUPPORTED}) | |
| CAP_SOURCES['week_program.run'] = [_E7] | |
| PARAM_ZH = {'ambient_k': '室温', 'relative_humidity': '相对湿度(0–1)', 'pressure_pa': '大气压', 'mains_v': '电源电压', 'water_supply': '供水方式(pipe水管或can选配水桶)', | |
| 'shelves': '搁架数(标配2,最多5)', 'noise_seed': '噪声随机数种子(只在首次声明时生效)', 'on': '是否接通', 'temperature_k': '温度设定或公差带宽', | |
| 'fan_fraction': '风机转速(0.4–1)', 'humidity_control': '湿度控制开/关', 'idle_mode': 'Idle mode', 'mode': '安全控制器模式', 'value_k': '安全控制器值', | |
| 'delay_s': '公差带报警延时', 'program': '程序号(2–25)', 'sections': '程序段列表', 'repeat': '重复设置', 'interval_s': '数据记录间隔', 'last': '最近记录条数', | |
| 'since_s': '起始时间', 'angle_rad': '开启角', 'open': '接通或断开', 'sample_id': '样品编号', 'substance_id': '物质(模板库编号或inert)', 'shelf': '搁架层(1为最上层)', | |
| 'dry_mass_kg': '干样品质量', 'heat_output_w': '样品或被测件的发热功率(如通电器件;数据表“最大热补偿”即此负荷)', 'exposed_area_m2': '暴露面积', 'initial_k': '放入时温度', 'initial_water_kg': '放入时所含水(溶液或吸附水;惰性物为表面水)', | |
| 'heat_capacity_j_kg_k': '干样品比热(默认840)', 'container_mass_kg': '容器(培养皿)质量', 'degradation': '宿主声明的降解规律:k = rate_ref_per_s·exp(−Ea/R·(1/T − 1/298.15 K))·(RH/0.60)^n,参考条件25 °C/60 %RH(ICH长期条件)', | |
| 'fault': '故障名', 'active': '注入或清除', 'dt_s': '推进时间'} | |
| _DEFAULT_LIMIT = '过程层实现;机器人与硬件层未实现;整体模型边界见mechanisms.climate_chamber_process.limitations。' | |
| CAP_LIMITS = { | |
| 'setpoint.set': ['控制为比例积分抽象(真实MB2控制器参数未公开);气候图之外的设定可以输入,能否达到由蒸发器最低温度、制冷量与湿负荷决定(区域B按蒸发器结冰限时)。'], | |
| 'door.move': ['开门空气交换按门洞浮力流(虚温密度差)加门扇扫掠体积(工程值);开门恢复时间由湿度控制时间(rh_control_time_s,一个参数兼顾两个目标)标定到数据表6/7 min(±25 %)(空载、22 °C室温、50 %RH假设)。'], | |
| 'sample.place': ['盐的潮解湿度来自Greenspan 1977表2(5 K网格线性插值);溶液含水来自CHEM-007库的实测水活度–质量摩尔浓度点(取最接近25 °C的数据组,温度依赖不建模);' | |
| '无溶液支的盐潮解后水量不量化;无潮解湿度的溶质以实测最浓点代替饱和点(近似);吸附剂等温线只在测得温度;表面传质系数为工程值;' | |
| '降解只有宿主声明降解规律时才计算,本机不提供任何材料的老化数据。'], | |
| 'sample.remove': ['只返回称量质量与目视外观;暴露记录(平均动力学温度按ICH约定ΔH=83.144 kJ/mol)、内部状态与降解分数在truth.inspect的removed_samples中(评测者)。', | |
| '降解规律的参考条件为298.15 K与60 %RH(k = rate_ref·exp(−Ea/R·(1/T−1/298.15))·(RH/0.60)^n)。'], | |
| 'program.write': ['实现时间程序(ramp/step、段公差带暂停、段重复);周程序与程序内特殊功能(灯光、CO₂等)未实现。'], | |
| 'log.read': ['数据记录器内容为运行层记录;USB导出格式(文件)不建模,返回记录列表。'], | |
| 'water.supply': ['水管供水视为压力无限;水质(去离子水)与钙化不建模。'], | |
| } | |
| LIMITATIONS = [ | |
| '所选配置:BINDER KBF 115,KBF115-230V(订货号9020-0320,2022数据表),标配2个搁架、水管供水(可选20 L水桶)、左侧30 mm穿线孔、以太网与USB;无报警继电器、模拟输出、门锁、灯条与RS 485等选件。', | |
| '热湿模型:一个充分混合的空气节点(含预热室)、内腔金属节点、玻璃门节点与样品节点;传热系数、热容、门封漏气、制冷量曲线与控制参数为工程值,' | |
| '其中门封漏气流量、40 °C最大制冷量、压缩机功率与湿度控制时间由calibrate_kbf.py按数据表或同平台手册标定。', | |
| '制冷:DCT抽象为设定≤60 °C时压缩机持续运行、热气旁通调节制冷量与加热反控(基础制冷量随风机换热系数缩放,冷板与空气温差不随风速变化);真实控制策略未公开。除湿按除湿蒸发器把需求的水汽量冷凝所需的蒸发器温度抽象(需求经约2 min响应滤波);蒸发器低于0 °C时结冰。', | |
| '湿度系统:设定低于5 °C时湿度控制自动关闭(E7;同段“回到0…95 °C后重开”的下限取5 °C);首次开机或断电恢复后约20 min开始加湿(E7);' | |
| 'B区角点10 °C/40 %RH(风机100 %)因除湿与制冷交替温度波动约±0.15 K(其余点约±0.02 K);温湿度偏差连续超出积分分离带(温度15 min、湿度30 min)后积分恢复,压缩机启停时制冷板冷量按约4 min时间常数变化(蒸发器冷质量)且基础制冷量随之无扰转入/转出积分(设定向上跨越60 °C时过冲约0.4–0.6 K,向下时冷板逐渐变冷、不过冷),温度比例增益随风机换热系数缩放,除湿蒸发器按约2 min响应时间跟随需求、其显热计入制冷需求(均为工程值);样品总发热上限500 W为工程值。', | |
| '空间不均匀:按搁架位置给固定温度偏差(数据表±0.2 K以内,风机转速降低时放大);腔内湿度视为均匀。', | |
| '手册:KBF-S(E6)为同一115箱体但RD4控制器的另一型号(空重116 kg、湿度20–80 %),KBF(E7)为后一代触摸屏控制器(KBF 130起);2022版KBF 115(E6.1触摸屏)手册未能获取,' | |
| '控制器行为按E7、湿度系统硬件按E6,均为同系列证据。', | |
| '样品:只有模板库中的物质(28种潮解盐、75种溶质溶液支、3种吸附剂)与惰性物;材料老化(聚合物、药物固体)没有实测数据,只在宿主声明降解规律时计算。', | |
| '箱体、门、面板与搁架有几何;空气、水汽、凝水与样品在场景中没有几何;场景中外门、玻璃内门、触摸屏温湿度数字与3个图标按运行层状态变化。', | |
| ] | |
| def _sampling_text(k): | |
| if k == 'clock.time_s': | |
| return 'Host clock.' | |
| if SLOTS[k]['origin'] == 'sensor': | |
| return 'Integrated on the fixed 1 s grid (anchored at t = 0); between grid points the last value is held; sensor noise is drawn per grid tick.' | |
| if SLOTS[k]['origin'] in ('derived', 'process_truth'): | |
| return 'Integrated on the fixed 1 s grid (anchored at t = 0); between grid points the last value is held.' | |
| return 'Changes when a command is accepted.' | |
| def _errors_of(k): | |
| if k in UNSUPPORTED: | |
| return ['UNSUPPORTED'] + _COMMON_ERRORS | |
| extra = ['ACCESS_DENIED'] if CAPS[k]['visibility'] != 'agent' else [] | |
| return list(dict.fromkeys(CAP_ERRORS.get(k, []) + _COMMON_ERRORS + extra)) | |
| def _pre_text(k): | |
| errs, text = CAP_ERRORS.get(k, []), PRECONDITIONS[k][0] | |
| if 'PLANT_REQUIRED' in errs and '环境条件' not in text: | |
| text = '已声明环境条件(否则PLANT_REQUIRED);' + text | |
| return text | |
| def _pre_slots(k): | |
| errs = CAP_ERRORS.get(k, []) | |
| ids = (['plant.configured'] if 'PLANT_REQUIRED' in errs else []) + list(PRECONDITIONS[k][1]) | |
| return list(dict.fromkeys(ids)) | |
| def _model_effects(k, un): | |
| if un: | |
| return dict(mode='none', description_zh='不支持:无模型变化', binding_ids=[]) | |
| seen = sorted((set(EFFECTS.get(k, [])) | set(ON_STEP.get(k, []))) & SCENE_MIRRORED) | |
| if seen: | |
| return dict(mode='host_required', binding_ids=[], description_zh='状态经宿主桥(Matterix)镜像到场景关节、读数或图标(' + '、'.join(seen) + ';绑定见合同model_bindings),运行层本身不驱动模型') | |
| return dict(mode='none', description_zh='过程或设定变化,没有对应的场景关节或读数', binding_ids=[]) | |
| def _params(): | |
| P = {} | |
| def doc(name, val, unit, meaning, src): | |
| P[name.lower()] = dict(value=val, unit=unit, meaning_zh=meaning, evidence='documented', source_ids=list(src), uncertainty=None) | |
| def asm(name, val, unit, meaning, unc, src=(_SIM,)): | |
| P[name.lower()] = dict(value=val, unit=unit, meaning_zh=meaning, evidence='assumption', source_ids=list(src), uncertainty=unc) | |
| src_of = {'manufacturer_datasheet_2022': _DS, 'manufacturer_manual_kbfs_e6_sibling': _E6, 'manufacturer_manual_kbf_e7_controller': _E7, | |
| 'greenspan_1977': _GS, 'manufacturer_product_page': _DS} | |
| WB_KEYS = ('temperature_range_dry_k', 'temperature_range_climate_k', 'humidity_range', 'temperature_variation_40c_k', 'temperature_fluctuation_k', | |
| 'humidity_fluctuation', 'recovery_25_60_s', 'recovery_40_75_s', 'interior_volume_m3', 'nominal_power_w', 'housing_net_m', 'net_weight_kg', 'chart_a', 'chart_b') | |
| for k, v in instrument()['documented'].items(): | |
| doc(k, v['value'], v['unit'], v['note_zh'] + '(原文:' + v['quote'] + ')', (src_of[v['source_id']],) + ((_WB,) if k in WB_KEYS else ())) | |
| cal = {k for k, v in instrument()['engineering'].items() if v.get('calibrated_by')} | |
| for k in sorted(ENG): | |
| asm(k, ENG[k], ENG_UNIT.get(k, '1'), ENG_NOTE[k], '工程值(见instrument_model.json的engineering说明),不是实测' + | |
| (';由calibrate_kbf.py按数据表或同平台手册标定' if k in cal else '')) | |
| for name, val, unit, meaning in (('cp_dry_air_j_kg_k', CP_AIR, 'J/(kg K)', '干空气比热'), ('cp_vapour_j_kg_k', CP_VAP, 'J/(kg K)', '水蒸气比热'), | |
| ('cp_water_j_kg_k', CP_WATER, 'J/(kg K)', '液态水比热'), ('latent_heat_0c_j_kg', L0, 'J/kg', '0 °C汽化焓'), | |
| ('latent_heat_fusion_j_kg', L_FUS, 'J/kg', '冰的熔化热'), ('mkt_activation_j_mol', MKT_DH, 'J/mol', '平均动力学温度的活化能(ICH约定)'), | |
| ('gas_constant_vapour_j_kg_k', R_VAP, 'J/(kg K)', '水蒸气气体常数')): | |
| asm(name, val, unit, meaning, '物理常数或约定值', (_SIM,)) | |
| st = _lib('sorption') | |
| asm('sorption_templates', dict(file='assets/expansion_batch04/t2_vacuum/binder_kbf115/sorption_templates.json', counts=st['counts']), '1', | |
| '样品吸湿模板库:Greenspan 1977表2潮解湿度(28种盐)、CHEM-007库溶液支(水活度–质量摩尔浓度)与CHEM-123库吸附等温线(每条带evidence与source)', | |
| '实测文献数据;适用规则见模板库rules_zh', (_GS, _AQ, _DV)) | |
| return P | |
| SLOT_REFERENCE = {'temperature.chamber_k': '内腔Pt100(腔中心附近)测得的空气温度', 'humidity.chamber': '电容传感器测得的相对湿度(对液态水饱和压,0–1)', | |
| 'display.temperature': '°C,0.1位', 'display.humidity': '%RH,0.1位', 'door.outer_angle_rad': '0关闭,正值为开启角'} | |
| def export_binder_kbf115_contract_metadata(): | |
| slots, caps = {}, {} | |
| for k, v in SLOTS.items(): | |
| slots[k] = dict(meaning_zh=v['meaning'], component_ids=[v['component']], value_schema=copy.deepcopy(v['schema']), unit=v['unit'], | |
| reference_conditions=SLOT_REFERENCE.get(k), origin=v['origin'], visibility=v['visibility'], access='read_only', | |
| read_binding=dict(backend='host', artifact_id='runtime', accessor=f'BinderKbf115Session.read(state_ids=[{k!r}])'), write_via=None, | |
| sampling=dict(mode='instant', time_domain='simulation', window_description=_sampling_text(k)), source_ids=['simulation_assumption']) | |
| for k, v in CAPS.items(): | |
| un = k in UNSUPPORTED | |
| c = {key: copy.deepcopy(v[key]) for key in ['input_schema', 'output_schema', 'component_ids', 'function_zh', 'kind', 'visibility', 'example_arguments']} | |
| c.update(availability='unsupported' if un else 'implemented', | |
| implementation={layer: 'absent' if un or layer in ('scene', 'robot', 'hardware') else 'implemented' for layer in ['process', 'scene', 'robot', 'hardware', 'host']}, | |
| binding=None if un else dict(backend='host', artifact_id='runtime', entrypoint='asset_runtime.binder_kbf115.BinderKbf115Session.invoke', | |
| invocation=f'session.invoke(instance_id="binder_kbf115_01",capability_id={k!r},arguments={v["example_arguments"]!r},request_id="unique")'), | |
| preconditions=[] if un or k not in PRECONDITIONS else [dict(description_zh=_pre_text(k) + ';被拒时状态不变。', state_ids=_pre_slots(k), | |
| enforced_by='runtime', check='BinderKbf115Runtime.invoke')], | |
| state_effects=[dict(state_id=s, timing='on_step' if k == 'sim.step' else 'immediate', description_zh='设定或立即改变的量') for s in dict.fromkeys(EFFECTS.get(k, []))], | |
| observes=[] if un else list(OBSERVES.get(k, [])), model_effects=_model_effects(k, un), | |
| execution=dict(mode='synchronous', time_domain='simulation', | |
| completion_criterion=EXEC_TEXT[k][0] if k in EXEC_TEXT else '原子设定、配置或查询(温度、湿度与报警在之后的step中演化)', | |
| completion_state_ids=[], timeout_s=None, cancellation='unsupported', retry='same_request_id', resources=list(RESOURCES.get(k, [])), | |
| partial_failure_zh=EXEC_TEXT[k][1] if k in EXEC_TEXT else ('不支持:不执行,状态不变' if un else '同步原子操作:成功时一次写入全部效果,被拒时状态不变')), | |
| errors=[dict(code=e, meaning_zh=ERROR_ZH.get(e, e), side_effects='none') for e in _errors_of(k)], | |
| verification=[], limitations=[UNSUPPORTED[k]] if un else list(CAP_LIMITS.get(k, [_DEFAULT_LIMIT])), source_ids=list(CAP_SOURCES[k])) | |
| if k in ON_STEP: | |
| c['state_effects'] += [dict(state_id=s, timing='on_step', description_zh=ON_STEP_ZH.get(k, '随step演化')) for s in dict.fromkeys(ON_STEP[k]) | |
| if not (k == 'sim.step' and s in EFFECTS.get(k, []))] | |
| caps[k] = c | |
| mechanism = dict( | |
| component_ids=['cabinet', 'outer_door', 'glass_door', 'shelves', 'touchscreen', 'interior_chamber', 'refrigeration_unit', 'freshwater_inlet'], | |
| state_ids=list(slots), implementation='lumped', | |
| meaning_zh='恒温恒湿:APT.line预热室加热与DCT制冷(加热反控)保持腔温;蒸汽加湿与蒸发器露点下冲除湿保持相对湿度;门封漏气与开门时室内空气进入,' | |
| '控制器按设定(定值或程序段)调节;样品与腔内空气换热并按物质吸湿、潮解或放湿;壁面与玻璃门在露点以下凝水;安全控制器、公差带、门与供排水报警', | |
| equations=['(C_d + m_v c_pv) dT_a/dt = sum G_k (T_k - T_a) + (1-f_w) P_heat + P_fan + rho c_p V_dot (T_room - T_a) + sum m_in c_pv (T_in - T_a) (implicit)', | |
| 'dm_v/dt = m_steam + V_dot (rho_v,room - rho_v) - h_m,ev (rho_v - rho_sat(T_ev))+ - sum h_m A (rho_v - a_s rho_sat(T_s))', | |
| 'P_heat - Q_cool,extra = Kp f_h e_T + I_T (I_T integrates inside |e_T| <= 1 K or after 15 min outside; +-Q_base f_h moved into / out of I_T when the compressor switches); Q_cool = Q_base f_h + Q_extra <= Q_max(T_a); T_plate = T_a - (Q_base f_h + Q_extra - Q_sens,dehum)/UA_plate; dehumidification demand d_f: dd_f/dt = (d - d_f)/tau_dehum, T_dehum condenses d_f', | |
| 'm_steam = clip(Kp_RH e_RH + I_RH, 0, m_max * ready) (e_RH > 0); dehumidify when e_RH < 0', | |
| 'V_dot_door = Cd W H/3 sqrt(g H |rho_in - rho_room| / rho_mean) f_outer max(f_glass, 0.05) + pumping on opening the glass door', | |
| 'salt: dry while RH < DRH(T) (Greenspan Table 2); solution: a_w(m) from measured branches; adsorbent: q -> q_eq(RH) with tau', | |
| 'MKT = (dH/R) / -ln(mean(exp(-dH / R T)))'], | |
| parameters=_params(), source_ids=[_SIM, _WB, _DS, _E6, _E7, _GS, _AQ, _DV], limitations=list(LIMITATIONS)) | |
| import importlib.util | |
| spec = importlib.util.spec_from_file_location('_kbf_local_annotations', ROOT / 'scripts/asset_runtime/_annotations.py') | |
| ann = importlib.util.module_from_spec(spec) | |
| spec.loader.exec_module(ann) | |
| ann.KEY_ZH.update({k: v['meaning'] for k, v in SLOTS.items()}) | |
| ann.PARAM_ZH.update(PARAM_ZH) | |
| ann.annotate_export('binder_kbf115', caps, slots, {'climate_chamber_process': mechanism}, | |
| inputs={'plant.configure': (PLANT, PLANT_EXAMPLE), 'setpoint.set': (SETPOINT, SETPOINT_EXAMPLE), 'sample.place': (SAMPLE, SAMPLE_EXAMPLE)}) | |
| for k, v in SLOTS.items(): | |
| slots[k]['meaning_zh'] = v['meaning'] | |
| if SLOT_REFERENCE.get(k): | |
| slots[k]['reference_conditions'] = SLOT_REFERENCE[k] | |
| return dict(asset_type_id=ASSET_TYPE_ID, catalog_id=CATALOG_ID, capabilities=caps, state_slots=slots, mechanisms={'climate_chamber_process': mechanism}) | |