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| """CHEM-183 Bronkhorst CEM W-202A-NN0-K controlled evaporator and mixer: process runtime. | |
| Device (brochure 9.60.038D, manual 9.17.126E): 3-way control ('mixing') valve, mixing chamber and heat exchanger with a 100 W heater, PT100 and | |
| an internal safety switch at 200 C; liquid from a liquid flow meter (the meter drives the CEM mixing valve) is atomised into the carrier gas from | |
| a gas mass flow controller and evaporated in the heat exchanger; capacity about 120 g/h water with 10 ln/min gas at 1 atm (W-202A capacity | |
| diagram: water 0.2-10 ln/min gas, 10-120 g/h, 100 g/h at 0.2 ln/min rising to 120 g/h at 0.6 ln/min; IPA up to about 320 g/h); max. pressure | |
| 100 bar (rating), heater max. 200 C; 1/8" compression connections; mounted vertically (valve on top, vapour outlet down); 1.7 kg. The E-8000 | |
| readout / control unit (power, temperature controller, setpoints) and the upstream liquid flow meter and gas MFC are dependency modules: the | |
| runtime contains functional stand-ins (first-order flow control to the set point within their full scale), not models of those instruments. | |
| Process model (fixed 0.1 s grid anchored at t = 0, state held between grid points): | |
| * Flows: gas n_g = Q_n P_n / (R T_n) (Bronkhorst normal conditions 0 C, 1 atm) and liquid mass flow follow their set points with first-order | |
| lags when the supplies are connected and pressurised above the process pressure; gas bubbles in an un-bled liquid line make the liquid flow | |
| fluctuate; liquid pressure above the gas pressure without gas flow pushes liquid back into the gas line. | |
| * Heat exchanger block: C dT/dt = P_heater - Q_stream - UA_loss (T - T_amb); P_heater from a PI controller on the PT100 reading (0..100 W, | |
| no cooling), interrupted by the safety switch above 200 C. | |
| * Evaporation: the stream leaves at T_out solving UA_hx (T_hx - T_out) = sum_i s n_i (cp_l,i (T_out - T_in) + dHvap_i(T_out)) + | |
| (1 - s) sum_i n_i cp_l,i (T_out - T_in) + n_g cp_g (T_out - T_in), where the evaporated fraction s is limited by saturation (dew point of | |
| the outlet mixture <= T_out, Raoult's law with vapour pressures from one continuous Antoine fit of the NIST parameter sets per liquid) and by | |
| the heat available; dHvap from Clausius-Clapeyron on the | |
| Antoine equation. Unevaporated liquid pools in the exchanger, evaporates later or is carried out as droplets when the pool exceeds its limit. | |
| * Outlet: composition lags with the exchanger volume / volumetric flow; in the downstream line the vapour condenses down to saturation at the | |
| line temperature (plant setting, e.g. heat tracing). | |
| * Ledger: every species mass is booked (fed, bled, evaporated, delivered, condensed in the line, carried over, pooled, pushed into the gas line).""" | |
| import copy | |
| import json | |
| import math | |
| import re | |
| import zlib | |
| from pathlib import Path | |
| PROTOCOL_VERSION = "1.0.0" | |
| ASSET_TYPE_ID = "instrument.bronkhorst_cemw" | |
| CATALOG_ID = "CHEM-183" | |
| ROOT = Path(__file__).resolve().parents[2] | |
| ASSET_DIR = ROOT / 'assets/expansion_batch03/t5_automation/bronkhorst_cemw' | |
| LIBS = {'vapour': 'vapour_library.json', 'gas': 'gas_library.json', 'instrument': 'instrument_model.json'} | |
| class ActionRejected(ValueError): | |
| """A capability call refused with a declared error code (no state change).""" | |
| _LIBC = {} | |
| def _lib(name): | |
| if name not in _LIBC: | |
| _LIBC[name] = json.loads((ASSET_DIR / LIBS[name]).read_text()) | |
| return _LIBC[name] | |
| def liquids(): | |
| return _lib('vapour')['entries'] | |
| def gases(): | |
| return _lib('gas')['entries'] | |
| def instrument(): | |
| return _lib('instrument') | |
| DOC = {k: v['value'] for k, v in instrument()['documented'].items()} | |
| ENG = {k: v['value'] for k, v in instrument()['engineering'].items()} | |
| ENG_NOTE = {k: v['engineering_note_zh'] for k, v in instrument()['engineering'].items()} | |
| ENG_UNIT = {k: v['unit'] for k, v in instrument()['engineering'].items()} | |
| DT = 0.1 # process grid (s) | |
| R_GAS = 8.314462618 | |
| LN10 = math.log(10.0) | |
| T_N, P_N = DOC['normal_conditions']['T_K'], DOC['normal_conditions']['P_pa'] # Bronkhorst normal conditions (0 C, 1 atm) | |
| LN_MIN = 1e-3 / 60.0 # 1 ln/min in m3/s (normal) | |
| GAS_FS_MAX = DOC['max_gas_m3_s'] # 10 ln/min | |
| LIQ_FS_MAX = 1.0e-4 # 360 g/h: liquid flow meter full scale limit of the stand-in (IPA capacity 320 g/h) | |
| P_MAX = DOC['max_pressure_pa'] | |
| T_HEATER_MAX = DOC['max_heater_temperature_k'] | |
| SAFETY_RESET_K = T_HEATER_MAX - 5.0 | |
| DP_MIN = 0.2e5 # minimum supply over-pressure for full flow (engineering) | |
| PURGE_CLEAR_S = 300.0 # gas purge time that clears liquid pushed into the gas line (engineering, manual purge 30 min) | |
| BLEED_TURNS_RAD = 3.0 * math.pi # air relief fitting opened 1.5 turns (engineering) | |
| BLEED_SCREW_RATE = BLEED_TURNS_RAD / 2.0 # screw turned in about 2 s | |
| MAX_EVENTS_LOG = 2000 | |
| FAULTS = ['heater_failure', 'pt100_open', 'clogging', 'gas_inclusion', 'pressure_fluctuation'] | |
| _M64 = (1 << 64) - 1 | |
| def _mix64(x): | |
| x = (x + 0x9E3779B97F4A7C15) & _M64 | |
| x = ((x ^ (x >> 30)) * 0xBF58476D1CE4E5B9) & _M64 | |
| x = ((x ^ (x >> 27)) * 0x94D049BB133111EB) & _M64 | |
| return x ^ (x >> 31) | |
| def _uni(seed, k, ch): | |
| return ((_mix64(_mix64(_mix64(seed & _M64) ^ (k & _M64)) ^ ch) >> 11) + 0.5) / 9007199254740992.0 | |
| def _gauss(seed, k, ch): | |
| u1, u2 = _uni(seed, k, 2 * ch), _uni(seed, k, 2 * ch + 1) | |
| return math.sqrt(-2.0 * math.log(u1)) * math.cos(2 * math.pi * u2) | |
| def _h(text): | |
| return zlib.crc32(str(text).encode()) & 0x7FFFFFFF | |
| # ---------------------------------------------------------------- thermophysical properties (library) | |
| _ANT = {} | |
| def _antoine(sp, T): | |
| """Continuous Antoine fit of all NIST parameter sets of the liquid (vapour_library antoine_fit) -> (A, B, C, extrapolated).""" | |
| f = _ANT.get(sp) | |
| if f is None: | |
| a = liquids()[sp]['antoine_fit'] | |
| f = _ANT[sp] = (a['A'], a['B'], a['C'], a['t_range_K'][0], a['t_range_K'][1]) | |
| A, B, C, lo, hi = f | |
| return A, B, C, not (lo - 1e-9 <= T <= hi + 1e-9) | |
| def _narrow(sp): | |
| """Degenerate fits over a narrow NIST range (< 25 K): the Antoine curve is used only inside its range.""" | |
| a = liquids()[sp]['antoine_fit'] | |
| return a['t_range_K'][1] - a['t_range_K'][0] < 25.0 | |
| def psat(sp, T): | |
| """Vapour pressure (Pa) from the continuous Antoine fit of the NIST parameter sets: log10(P/bar) = A - B/(T + C). Below the region where | |
| T + C stays positive (fits with a large negative C) the curve is continued with the Clausius-Clapeyron slope from T = 30 - C. For a degenerate | |
| fit over a narrow range (< 25 K) the Antoine curve is used only inside its range; outside, Clausius-Clapeyron from the nearer range edge with the | |
| Watson enthalpy of vaporization integrated from that edge (the slope of a narrow degenerate set is meaningless).""" | |
| A, B, C, _ = _antoine(sp, T) | |
| if _narrow(sp): | |
| lo, hi = liquids()[sp]['antoine_fit']['t_range_K'] | |
| if lo <= T <= hi: | |
| return max(1e5 * 10.0 ** (A - B / (T + C)), 1e-12) | |
| te = lo if T < lo else hi | |
| pe = 1e5 * 10.0 ** (A - B / (te + C)) | |
| tc = liquids()[sp].get('critical_temperature_K') or 1e9 | |
| Tx = min(T, tc) # no vapour pressure above Tc: the curve is continued as p(Tc) T / Tc | |
| n = 24 # ln p(T) = ln p(te) + int_te^T dH(t) / (R t^2) dt (Simpson; monotonic since dH > 0) | |
| hh = (Tx - te) / n | |
| acc = sum((1 if i in (0, n) else 4 if i % 2 else 2) * dhvap(sp, te + i * hh) / (te + i * hh) ** 2 for i in range(n + 1)) * hh / 3.0 | |
| return max(pe * math.exp(acc / R_GAS) * (T / Tx), 1e-12) | |
| t0 = 30.0 - C | |
| if T < t0: | |
| p0 = 1e5 * 10.0 ** (A - B / 30.0) | |
| return max(p0 * math.exp(-LN10 * B * t0 * t0 / 900.0 * (1.0 / T - 1.0 / t0)), 1e-12) | |
| return max(1e5 * 10.0 ** (A - B / (T + C)), 1e-12) | |
| def _dh_cc(sp, T): | |
| A, B, C, _ = _antoine(sp, T) | |
| return R_GAS * LN10 * B * T * T / max((T + C) ** 2, 900.0) | |
| def dhvap(sp, T): | |
| """Enthalpy of vaporization (J/mol): Watson correlation dH(T) = dH_ref ((Tc - T)/(Tc - T_ref))^0.38 when the NIST critical temperature is known | |
| (dH_ref = library dhvap_reference: the median Watson anchor at the boiling point over the NIST rows, method-A rows excluded when others exist; | |
| without rows Clausius-Clapeyron at the boiling point); otherwise Clausius-Clapeyron on the Antoine fit (ideal vapour, liquid volume neglected - | |
| too high near the critical point). Watson with the fixed exponent 0.38 is about +10...18 % high for some alcohols near Tc and for carboxylic | |
| acids (association), see the library note.""" | |
| e = liquids()[sp] | |
| tc = e.get('critical_temperature_K') | |
| if tc: | |
| ref = e.get('dhvap_reference') | |
| if ref and ref['T_K'] < tc - 5.0: | |
| h0, t0 = ref['value_J_mol'], ref['T_K'] | |
| else: | |
| t0 = e.get('boiling_point_K') or 0.7 * tc | |
| h0 = _dh_cc(sp, t0) | |
| return h0 * (max(tc - T, 0.5) / (tc - t0)) ** 0.38 | |
| return _dh_cc(sp, T) | |
| def cp_liq(sp): | |
| return liquids()[sp]['cp_liquid']['value_J_mol_K'] | |
| def molar_mass(sp): | |
| return liquids()[sp]['molar_mass_kg_mol'] | |
| def cp_gas_pure(g, T): | |
| e = gases()[g] | |
| if 'composition_mole_fraction' in e: | |
| tot = sum(e['composition_mole_fraction'].values()) | |
| return sum(x * cp_gas_pure(k, T) for k, x in e['composition_mole_fraction'].items()) / tot | |
| sets = e['shomate'] | |
| s = next((s for s in sets if s['t_range_K'][0] <= T <= s['t_range_K'][1]), min(sets, key=lambda s: abs(T - s['t_range_K'][0]))) | |
| t = max(T, s['t_range_K'][0] if T < s['t_range_K'][0] else T) / 1000.0 | |
| return s['A'] + s['B'] * t + s['C'] * t * t + s['D'] * t ** 3 + s['E'] / (t * t) | |
| def gas_molar_mass(g): | |
| return gases()[g]['molar_mass_kg_mol'] | |
| def dew_point(y, P, lo=200.0, hi=650.0): | |
| """Dew point (K) of a vapour with mole fractions y over the condensable species (Raoult): sum_i y_i P / psat_i(T) = 1.""" | |
| if not y or sum(y.values()) <= 0: | |
| return None | |
| def g(T): | |
| return sum(v * P / psat(s, T) for s, v in y.items()) - 1.0 | |
| if g(hi) > 0: | |
| return hi | |
| if g(lo) < 0: | |
| return lo | |
| for _ in range(80): | |
| mid = 0.5 * (lo + hi) | |
| if g(mid) > 0: | |
| lo = mid | |
| else: | |
| hi = mid | |
| return 0.5 * (lo + hi) | |
| def flash_inert(n_vap, n_gas, P, T): | |
| """Isothermal Raoult flash of condensable vapours n_vap (mol/s) with an inert gas n_gas at T, P -> vapour moles left per species (the rest | |
| condenses). sum_i z_i / (1 + V (K_i - 1)) = 1 over the condensables, K_i = p_sat,i(T) / P, V = vapour fraction of the total.""" | |
| F = n_gas + sum(n_vap.values()) | |
| if F <= 0 or not n_vap: | |
| return dict(n_vap) | |
| K = {s: psat(s, T) / P for s in n_vap} | |
| if sum(n / F / K[s] for s, n in n_vap.items()) <= 1.0: # below the dew point: nothing condenses | |
| return dict(n_vap) | |
| def f(V): | |
| return sum((n / F) / (1.0 + V * (K[s] - 1.0)) for s, n in n_vap.items()) - 1.0 | |
| lo, hi = n_gas / F, 1.0 # f(lo) < 0 (all condensables liquid), f(hi) > 0 (below the dew point): f increases with V | |
| if f(lo) >= 0: | |
| return {s: 0.0 for s in n_vap} | |
| for _ in range(80): | |
| mid = 0.5 * (lo + hi) | |
| if f(mid) > 0: | |
| hi = mid | |
| else: | |
| lo = mid | |
| V = 0.5 * (lo + hi) | |
| out = {} | |
| for s, n in n_vap.items(): | |
| x = (n / F) / (1.0 + V * (K[s] - 1.0)) | |
| out[s] = max(0.0, min(n, K[s] * x * V * F)) | |
| return out | |
| def sat_fraction(n_liq, n_gas_total, P, T): | |
| """Largest fraction s of the liquid molar flows n_liq that can be vapour at T and P (outlet dew point <= T), composition kept.""" | |
| N = sum(n_liq.values()) | |
| if N <= 0: | |
| return 1.0 | |
| a = sum(n * P / psat(s, T) for s, n in n_liq.items()) | |
| if a - N <= 0: | |
| return 1.0 | |
| return max(0.0, min(1.0, n_gas_total / (a - N))) | |
| # ---------------------------------------------------------------- schema helpers | |
| def number(unit='1', lo=None, hi=None): | |
| s = {'type': 'number', 'x-unit': unit} | |
| if lo is not None: | |
| s['minimum'] = lo | |
| if hi is not None: | |
| s['maximum'] = hi | |
| return s | |
| def obj(properties, optional=()): | |
| return dict(type='object', properties=properties, required=[k for k in properties if k not in optional], additionalProperties=False) | |
| def nullable(s): | |
| return {'anyOf': [s, {'type': 'null'}]} | |
| def array(s, minimum=0, maximum=4096): | |
| return dict(type='array', items=s, minItems=minimum, maxItems=maximum) | |
| def enum(items): | |
| return {'type': 'string', 'enum': list(items)} | |
| def integer(lo, hi): | |
| return {'type': 'integer', 'x-unit': '1', 'minimum': lo, 'maximum': hi} | |
| BOOL = {'type': 'boolean'} | |
| TEXT = {'type': 'string'} | |
| FREE_OBJ = dict(type='object') | |
| def validate(s, v): | |
| if 'anyOf' in s: | |
| for o in s['anyOf']: | |
| try: | |
| validate(o, v) | |
| return | |
| except ActionRejected: | |
| pass | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| k = s.get('type') | |
| if k in ('number', 'integer'): | |
| if isinstance(v, bool) or not isinstance(v, (int, float)) or not math.isfinite(v) or (k == 'integer' and not float(v).is_integer()): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if not s.get('minimum', -math.inf) <= v <= s.get('maximum', math.inf): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| elif k == 'object': | |
| if not isinstance(v, dict): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if 'properties' in s: | |
| req = set(s.get('required', s['properties'])) | |
| if not req <= set(v) or not set(v) <= set(s['properties']): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| for key, value in v.items(): | |
| validate(s['properties'][key], value) | |
| elif 'additionalProperties' in s and isinstance(s['additionalProperties'], dict): | |
| if len(v) < s.get('minProperties', 0) or len(v) > s.get('maxProperties', 10 ** 6): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| for key, value in v.items(): | |
| if 'propertyNames' in s: | |
| validate(s['propertyNames'], key) | |
| validate(s['additionalProperties'], value) | |
| elif k == 'array': | |
| if not isinstance(v, list) or not s.get('minItems', 0) <= len(v) <= s.get('maxItems', math.inf): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| for x in v: | |
| validate(s['items'], x) | |
| elif k == 'boolean' and type(v) is not bool: | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| elif k == 'string': | |
| if not isinstance(v, str) or len(v) > s.get('maxLength', 10 ** 6) or len(v) < s.get('minLength', 0): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if 'pattern' in s and not re.fullmatch(s['pattern'], v): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| elif k == 'null' and v is not None: | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if 'enum' in s and v not in s['enum']: | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| # ---------------------------------------------------------------- capabilities | |
| CAPS = {} | |
| def cap(k, s, o, e, c, meaning, visibility='agent', kind='device_command'): | |
| CAPS[k] = dict(input_schema=s, output_schema=o, example_arguments=e, component_ids=c, function_zh=meaning, visibility=visibility, kind=kind) | |
| SID = dict(type='string', minLength=1, maxLength=60, pattern='^[a-z0-9_]+$') | |
| COMPOSITION = dict(type='object', propertyNames=SID, additionalProperties=number('1', 0.0, 1.0), minProperties=1, maxProperties=8) | |
| PLANT_EXAMPLE = dict(ambient_k=295.15, process_pressure_pa=101325.0, line_temperature_k=295.15, noise_seed=1) | |
| PLANT = obj(dict(ambient_k=number('K', 278.15, 313.15), process_pressure_pa=number('Pa', 1.0e3, 1.0e7), line_temperature_k=number('K', 273.15, 523.15), | |
| noise_seed=integer(0, 2 ** 31 - 1))) | |
| EVENT = obj(dict(time_s=number('s'), kind=enum(['system', 'supply', 'flow', 'heater', 'warning', 'fault', 'truth']), code=TEXT, message_zh=TEXT)) | |
| CALC_OUT = obj(dict(vapour_mole_fraction=FREE_OBJ, vapour_flow_m3_s=number('m3/s'), total_flow_m3_s=number('m3/s'), dew_point_k=nullable(number('K')), | |
| recommended_setpoint_k=nullable(number('K')), heat_load_w=number('W'), heat_available_w=number('W'), within_documented_window=BOOL, | |
| notes=array(TEXT, 0, 16))) | |
| _BODY = ['heat_exchanger'] | |
| _VALVE = ['mixing_valve', 'valve_coil'] | |
| cap('plant.configure', PLANT, obj(dict(configured=BOOL)), PLANT_EXAMPLE, _BODY, | |
| '宿主声明环境温度、过程(出口)绝压、下游管路温度(伴热)与噪声种子', 'evaluator', 'configuration') | |
| cap('supply.connect_liquid', obj(dict(composition=COMPOSITION, pressure_pa=number('Pa', 0.0, 2.0e7))), obj(dict(connected=BOOL, liquids=array(TEXT, 1, 8))), | |
| dict(composition={'water': 1.0}, pressure_pa=3.0e5), ['liquid_inlet', 'mixing_block'], | |
| '接上游液体:液体组成(质量分数,蒸气库中的液体)与供液绝压;新接的液体管路含气泡,需排气', 'agent', 'robot_skill') | |
| cap('supply.connect_gas', obj(dict(gas=enum(sorted(gases())), pressure_pa=number('Pa', 0.0, 2.0e7))), obj(dict(connected=BOOL, gas=TEXT)), | |
| dict(gas='nitrogen', pressure_pa=4.0e5), ['gas_inlet', 'mixing_block'], '接上游载气:气体种类(载气库)与供气绝压', 'agent', 'robot_skill') | |
| cap('controllers.configure', obj(dict(gas_full_scale_m3_s=number('m3/s', 1.0e-6, GAS_FS_MAX), liquid_full_scale_kg_s=number('kg/s', 1.0e-7, LIQ_FS_MAX))), | |
| obj(dict(gas_full_scale_m3_s=number('m3/s'), liquid_full_scale_kg_s=number('kg/s'))), dict(gas_full_scale_m3_s=GAS_FS_MAX, liquid_full_scale_kg_s=120e-3 / 3600), | |
| ['mixing_valve'], '设定上游流量计/控制器量程(依赖模块的替身):载气MFC满量程(标准状态体积流量,≤10 ln/min)与液体流量计满量程', 'agent', 'configuration') | |
| cap('power.set', obj(dict(on=BOOL)), obj(dict(on=BOOL)), dict(on=True), ['power_connector', 'heat_exchanger'], | |
| 'E-8000读出/控制单元供电(CEM加热与上游流量计):断电时阀门关闭、加热停止', 'agent', 'device_command') | |
| cap('gas.set_flow', obj(dict(setpoint_m3_s=number('m3/s', 0.0, GAS_FS_MAX))), obj(dict(setpoint_m3_s=number('m3/s'))), dict(setpoint_m3_s=10 * LN_MIN), | |
| ['gas_inlet', 'mixing_block'], '载气流量设定(标准状态0 °C、1 atm体积流量,m3/s;1 ln/min = 1.667e-5 m3/s)', 'agent', 'device_command') | |
| cap('liquid.set_flow', obj(dict(setpoint_kg_s=number('kg/s', 0.0, LIQ_FS_MAX))), obj(dict(setpoint_kg_s=number('kg/s'))), dict(setpoint_kg_s=100e-3 / 3600), | |
| _VALVE + ['liquid_inlet'], '液体质量流量设定(液体流量计通过CEM混合阀控制)', 'agent', 'device_command') | |
| cap('heater.set_temperature', obj(dict(setpoint_k=number('K', 273.15, T_HEATER_MAX))), obj(dict(setpoint_k=number('K'))), dict(setpoint_k=413.15), | |
| ['heat_exchanger', 'power_connector'], '换热器温度设定(0…200 °C;加热器不能制冷,设定低于实际温度等于关断加热;0 °C即停止加热)', 'agent', 'device_command') | |
| cap('bleed.set', obj(dict(open=BOOL)), obj(dict(open=BOOL)), dict(open=True), ['bleed_fitting', 'mixing_valve'], | |
| '混合阀排气口(空气释放接头)打开/关闭:排出液体管路中的气泡(须先把液体设定置0)', 'agent', 'robot_skill') | |
| cap('mixture.calculate', obj(dict(composition=COMPOSITION, gas=enum(sorted(gases())), liquid_kg_s=number('kg/s', 0.0, LIQ_FS_MAX), gas_m3_s=number('m3/s', 0.0, GAS_FS_MAX), | |
| pressure_pa=number('Pa', 1.0e3, 1.0e7)), optional=('composition', 'gas', 'liquid_kg_s', 'gas_m3_s', 'pressure_pa')), | |
| CALC_OUT, dict(liquid_kg_s=100e-3 / 3600, gas_m3_s=10 * LN_MIN), ['heat_exchanger'], | |
| 'FLUIDAT等价计算:按液体组成、载气、流量与过程压力计算蒸气组成、露点、推荐温度设定与热负荷(缺省用当前接入与设定)', 'agent', 'analysis') | |
| cap('events.read', obj(dict(since_s=number('s', 0.0))), obj(dict(events=array(EVENT, 0, MAX_EVENTS_LOG), dropped=integer(0, 10 ** 9))), dict(since_s=0.0), _BODY, | |
| '读取事件记录(agent看不到故障与真值事件)', 'agent', 'query') | |
| cap('provenance.read', obj({}), obj(dict(liquids=FREE_OBJ, gas=FREE_OBJ, sources=FREE_OBJ)), {}, _BODY, | |
| '当前液体与载气的数据来源(NIST WebBook条目、Antoine参数与引用)', 'agent', 'query') | |
| cap('truth.inspect', obj({}), obj(dict(stream=FREE_OBJ, thermal=FREE_OBJ, lines=FREE_OBJ, faults=array(TEXT, 0, 16))), {}, _BODY, | |
| '评测者读取过程真值:出口组成、露点、冷凝、换热器温度与热流、积液与管路状态', 'evaluator', 'query') | |
| cap('ledger.read', obj({}), obj(dict(ledger=FREE_OBJ)), {}, _BODY, '物料账:各物种进料、排气、蒸发、输出、管路冷凝、带出、积液与倒灌(kg)', 'evaluator', 'query') | |
| cap('fault.inject', obj(dict(fault=enum(FAULTS), active=BOOL)), obj(dict(faults=array(TEXT, 0, 16))), dict(fault='heater_failure', active=True), _BODY, | |
| '故障注入:加热器损坏、PT100断路、堵塞(溶解物残留或烧结)、液体管路含气、供压波动', 'evaluator', 'simulation') | |
| cap('sim.step', obj(dict(dt_s=number('s', 0.0, 86400.0))), obj(dict(time_s=number('s'))), dict(dt_s=10.0), _BODY, '宿主推进仿真时钟', 'evaluator', 'simulation') | |
| UNSUPPORTED = { | |
| 'fieldbus.connect': 'RS232/现场总线通讯属于E-8000读出/控制单元的选件(宿主侧),CEM本体不提供。', | |
| 'dilution_gas.set': '稀释气路属于VDM模块的选项,W-202A单体CEM没有。', | |
| 'trace_heating.set': '出口伴热控制属于VDM模块选项或外部伴热带;本资产只把下游管路温度作为宿主声明的环境条件。', | |
| 'dual_carrier.set': '双载气供应属于VDM模块选项,W-202A单体CEM没有。', | |
| 'solids.vaporise': '溶解在溶剂中的固体前驱体蒸发(厂家称可行)没有建模:没有固体蒸气压与残留数据。', | |
| } | |
| for _k, _v in UNSUPPORTED.items(): | |
| cap(_k, obj({}), obj({}), {}, _BODY, _v, 'agent', 'device_command') | |
| # ---------------------------------------------------------------- state slots | |
| SLOTS = {} | |
| def slot(k, schema, unit, origin, component, meaning, visibility='agent'): | |
| SLOTS[k] = dict(schema=schema, unit=unit, origin=origin, component=component, meaning=meaning, visibility=visibility) | |
| slot('clock.time_s', number('s'), 's', 'derived', 'heat_exchanger', '仿真时钟(宿主时钟)') | |
| slot('plant.configured', BOOL, '1', 'setpoint', 'heat_exchanger', '环境条件是否已声明') | |
| slot('power.on', BOOL, '1', 'setpoint', 'power_connector', 'E-8000供电是否接通') | |
| slot('setpoint.gas_m3_s', number('m3/s'), 'm3/s', 'setpoint', 'gas_inlet', '载气流量设定(标准状态体积流量)') | |
| slot('setpoint.liquid_kg_s', number('kg/s'), 'kg/s', 'setpoint', 'mixing_valve', '液体质量流量设定') | |
| slot('setpoint.temperature_k', number('K'), 'K', 'setpoint', 'heat_exchanger', '换热器温度设定(273.15 K即0 °C,等于停止加热)') | |
| slot('measured.gas_m3_s', nullable(number('m3/s')), 'm3/s', 'sensor', 'gas_inlet', '载气流量读数(MFC,标准状态体积流量;断电为空)') | |
| slot('measured.liquid_kg_s', nullable(number('kg/s')), 'kg/s', 'sensor', 'mixing_valve', '液体流量读数(液体流量计;断电为空)') | |
| slot('measured.temperature_k', nullable(number('K')), 'K', 'sensor', 'heat_exchanger', '换热器PT100温度读数(经E-8000,含电缆电阻偏差;断电或传感器断路为空)') | |
| slot('heater.output_fraction', number('1', 0.0, 1.0), '1', 'derived', 'heat_exchanger', '加热器输出占100 W的比例(温控器输出)') | |
| slot('bleed.open', BOOL, '1', 'setpoint', 'bleed_fitting', '排气口是否打开') | |
| slot('bleed.screw_angle_rad', number('rad'), 'rad', 'derived', 'bleed_fitting', '排气口(空气释放接头)旋开角度(关0,开约3π;约2 s转完)') | |
| slot('supply.liquid', nullable(FREE_OBJ), '1', 'setpoint', 'liquid_inlet', '接入的液体:组成(质量分数)与供液绝压') | |
| slot('supply.gas', nullable(FREE_OBJ), '1', 'setpoint', 'gas_inlet', '接入的载气:种类与供气绝压') | |
| slot('controllers.full_scale', FREE_OBJ, '1', 'setpoint', 'mixing_valve', '上游载气MFC与液体流量计的满量程(m3/s标准状态、kg/s)') | |
| slot('alarms.active', array(TEXT, 0, 32), '1', 'derived', 'heat_exchanger', '当前报警与提示(只含E-8000与流量计能测到的或由操作者自己的设定与接法推出的:传感器断路、超温、温度未到、流量偏低、无载气加液、液压高于气压、建议排气、能力窗口外、设定接近安全开关或远高于沸点)') | |
| slot('truth.stream', FREE_OBJ, '1', 'process_truth', 'vapour_outlet', '出口真值:组成、温度、露点、蒸发分数、下游冷凝与输出流量', 'evaluator') | |
| slot('truth.thermal', FREE_OBJ, '1', 'process_truth', 'heat_exchanger', '换热器真值:块温、加热功率、对流体热流、散热、安全开关', 'evaluator') | |
| slot('truth.lines', FREE_OBJ, '1', 'process_truth', 'mixing_block', '管路真值:实际流量、积液、液体管路含气、气路进液、堵塞', 'evaluator') | |
| slot('truth.faults', array(TEXT, 0, 16), '1', 'process_truth', 'heat_exchanger', '已注入的故障', 'evaluator') | |
| SCENE_MIRRORED = {'bleed.screw_angle_rad'} | |
| # ---------------------------------------------------------------- runtime | |
| class BronkhorstCemwRuntime: | |
| def __init__(self, instance_id='bronkhorst_cemw_01'): | |
| self.instance_id = instance_id | |
| self.t = 0.0 | |
| self.t_grid = 0.0 | |
| self.tick = 0 | |
| self.plant = None | |
| self.seed = 0 | |
| self.powered = False | |
| self.liq_supply = None # dict(w={sp: mass fraction}, p=Pa) | |
| self.gas_supply = None # dict(gas=id, p=Pa) | |
| self.fs = dict(gas=GAS_FS_MAX, liquid=120e-3 / 3600) | |
| self.sp = dict(gas=0.0, liquid=0.0, T=273.15) | |
| self.sp_t = {} | |
| self.q_gas = 0.0 # actual gas flow (m3/s normal) | |
| self.m_liq = 0.0 # actual liquid flow through the mixing valve (kg/s) | |
| self.T_hx = None # heat exchanger block temperature (K) | |
| self.T_meas = None # PT100 first-order reading (K) | |
| self.integ = 0.0 # PI integrator (W) | |
| self.P_heat = 0.0 | |
| self.safety_tripped = False | |
| self.pool = {} # unevaporated liquid in the exchanger (kg per species) | |
| self.out = dict(n={}, n_gas=0.0, T=None, s=1.0, Q=0.0) # lagged outlet stream (mol/s per species) | |
| self.calc = {} # last instantaneous solution (truth) | |
| self.bubbles = False | |
| self.bleed_open = False | |
| self.bleed_angle = 0.0 | |
| self.bleed_flow_s = 0.0 | |
| self.gas_line_liquid = 0.0 # liquid pushed into the gas line (kg) | |
| self.gas_line_kg = {} # per-species inventory of that liquid (kg) | |
| self.bled_since_connect = True | |
| self.outlet = {} # outlet / exchanger vapour inventory per species (mol) | |
| self.purge_s = 0.0 | |
| self.clog = 1.0 | |
| self.overheat_s = 0.0 | |
| self.unstable = False | |
| self.faults = set() | |
| self.events, self.events_dropped = [], 0 | |
| self.warnings = {} | |
| self.revision = 0 | |
| self.led = {} | |
| self._principals, self._requests, self._caller = {}, {}, None | |
| # ---- sessions | |
| def time_s(self): | |
| return self.t | |
| def register_principal(self, name, visibility): | |
| if visibility not in ('agent', 'evaluator') or name in self._principals: | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| self._principals[name] = visibility | |
| def session(self, name): | |
| if name not in self._principals: | |
| raise ActionRejected('ACCESS_DENIED') | |
| return BronkhorstCemwSession(self, name) | |
| def _event(self, kind, code, message): | |
| if len(self.events) >= MAX_EVENTS_LOG: | |
| self.events.pop(0) | |
| self.events_dropped += 1 | |
| self.events.append(dict(time_s=self.t, kind=kind, code=code, message_zh=message)) | |
| def _need_plant(self): | |
| if self.plant is None: | |
| raise ActionRejected('PLANT_REQUIRED') | |
| def _need_power(self): | |
| self._need_plant() | |
| if not self.powered: | |
| raise ActionRejected('POWER_OFF') | |
| def _book(self, sp, key, kg): | |
| if kg: | |
| self.led.setdefault(sp, {}).setdefault(key, 0.0) | |
| self.led[sp][key] += kg | |
| # ---- derived quantities | |
| def _P(self): | |
| return self.plant['process_pressure_pa'] | |
| def _n_gas(self, q=None): | |
| return (self.q_gas if q is None else q) * P_N / (R_GAS * T_N) | |
| def _feed_moles(self, m, w): | |
| return {s: m * x / molar_mass(s) for s, x in w.items() if x > 0} | |
| def _gas_cp(self, T): | |
| return cp_gas_pure(self.gas_supply['gas'], T) if self.gas_supply else 29.1 | |
| def _window(self, w, m, q, P=None): | |
| """Documented W-202A capacity diagram (1 atm; figure readings): gas 0.2...10 ln/min (both curves); water 10...120 g/h with the knee | |
| 100 g/h at 0.2 -> 120 g/h at 0.6 ln/min; IPA up to 320 g/h; other liquids: only the 0.2 ln/min minimum gas flow; the diagram is for | |
| 1 atm (other process pressures are flagged). -> list of violated limits.""" | |
| out = [] | |
| W = DOC['capacity_water_window'] | |
| if m <= 0: | |
| return out | |
| if q < W['gas_m3_s'][0] - 1e-12: | |
| out.append('GAS_BELOW_WINDOW') | |
| dom = max(w, key=w.get) | |
| if dom == 'water': | |
| lo, hi = W['liquid_kg_s'] | |
| (q0, m0), (q1, m1) = W['knee'] | |
| cap_ = m1 if q >= q1 else m0 + (m1 - m0) * max(q - q0, 0.0) / (q1 - q0) | |
| if m < lo - 1e-15: | |
| out.append('LIQUID_BELOW_WINDOW') | |
| if m > cap_ + 1e-15: | |
| out.append('LIQUID_ABOVE_WINDOW') | |
| elif dom == 'propan_2_ol': | |
| if m > DOC['capacity_ipa_kg_s'] + 1e-15: | |
| out.append('LIQUID_ABOVE_WINDOW') | |
| P = P if P is not None else (self._P() if self.plant else P_N) | |
| if abs(P - P_N) > 0.2e5: | |
| out.append('PRESSURE_NOT_CHARACTERISED') | |
| return out | |
| def _solve_outlet(self, n_liq, n_g, T_hx, T_in, P, n_pool=None, T_pool=None): | |
| """Steady exchange over one step: -> (T_out, s evaporated fraction of the offered liquid, Q to the stream W). n_liq is fresh liquid at | |
| T_in; n_pool (included in n_liq) is liquid pooled in the exchanger, already at T_pool.""" | |
| N = sum(n_liq.values()) | |
| if N <= 0 and n_g <= 0: | |
| return T_hx, 1.0, 0.0 | |
| flow_ref = ENG['ua_hx_gas_ref_m3_s'] * P_N / (R_GAS * T_N) | |
| ua = ENG['ua_hx_W_K'] * max(((n_g + N) / flow_ref) ** ENG['ua_hx_flow_exponent'], 0.3) * self.clog | |
| cpl = {s: cp_liq(s) for s in n_liq} | |
| pool = n_pool or {} | |
| Tp = T_in if T_pool is None else T_pool | |
| def demand(T, s): | |
| q = 0.0 | |
| for sp, n in n_liq.items(): | |
| n_p = min(pool.get(sp, 0.0), n) | |
| q += (n - n_p) * cpl[sp] * (T - T_in) + n_p * cpl[sp] * (T - Tp) + s * n * dhvap(sp, T) | |
| return q + n_g * self._gas_cp(0.5 * (T + T_in)) * (T - T_in) | |
| def s_at(T): | |
| return sat_fraction(n_liq, n_g, P, T) if N > 0 else 1.0 | |
| lo, hi = max(150.0, min(T_in, T_hx) - 80.0), max(T_hx, T_in) # evaporative cooling may take the stream below the inlet temperature | |
| if ua * (T_hx - lo) - demand(lo, s_at(lo)) <= 0: # heat limited even at the lowest temperature | |
| need = sum(n * dhvap(sp, lo) for sp, n in n_liq.items()) | |
| s = min(s_at(lo), max(0.0, (ua * (T_hx - lo) - n_g * self._gas_cp(lo) * (lo - T_in)) / need)) if need > 0 else 1.0 | |
| return lo, s, ua * (T_hx - lo) | |
| for _ in range(40): | |
| mid = 0.5 * (lo + hi) | |
| if ua * (T_hx - mid) - demand(mid, s_at(mid)) > 0: | |
| lo = mid | |
| else: | |
| hi = mid | |
| T = 0.5 * (lo + hi) | |
| return T, s_at(T), ua * (T_hx - T) | |
| # ---- physics | |
| def step(self, dt_s): | |
| """Advance the clock; the state is integrated on the fixed DT grid anchored at t = 0 (partition independent); between grid points the | |
| last state is held (a command acts from the grid point before it, at most DT earlier).""" | |
| if dt_s < 0: | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| t_end = self.t + float(dt_s) | |
| if self.plant is None: | |
| self.t = t_end | |
| self.t_grid = math.floor(t_end / DT + 1e-9) * DT | |
| return self.t | |
| while self.t_grid + DT <= t_end + 1e-9: | |
| self.t = self.t_grid | |
| self._tick(DT) | |
| self.t_grid += DT | |
| self.tick += 1 | |
| self.t = t_end | |
| self._update_warnings() | |
| return self.t | |
| def _tick(self, h): | |
| pl = self.plant | |
| T_amb = pl['ambient_k'] | |
| P = self._P() | |
| k = self.tick | |
| fluct = 1.0 | |
| if 'pressure_fluctuation' in self.faults: | |
| fluct += ENG['unstable_rel_amplitude'] * _gauss(self.seed, k, 3) | |
| # -- gas flow (MFC stand-in) | |
| q_target = 0.0 | |
| if self.powered and self.gas_supply and self.sp['gas'] > 0: | |
| dp = self.gas_supply['p'] - P | |
| q_target = self.sp['gas'] * max(0.0, min(1.0, dp / DP_MIN)) * fluct | |
| self.q_gas += (q_target - self.q_gas) * (1 - math.exp(-h / ENG['gas_mfc_tau_s'])) | |
| self.q_gas = 0.0 if q_target == 0.0 and self.q_gas < 1e-12 else max(self.q_gas, 0.0) | |
| # -- liquid flow through the mixing valve (liquid flow meter stand-in) | |
| m_target = 0.0 | |
| if self.powered and self.liq_supply and self.sp['liquid'] > 0 and not self.bleed_open: | |
| dp = self.liq_supply['p'] - P | |
| m_target = self.sp['liquid'] * max(0.0, min(1.0, dp / DP_MIN)) * fluct * self.clog | |
| if self.bubbles or 'gas_inclusion' in self.faults: | |
| m_target *= 1.0 + ENG['bubble_rel_amplitude'] * _gauss(self.seed, k, 5) | |
| w_now = self.liq_supply['w'] if self.liq_supply else {} | |
| self.unstable = bool(w_now) and self.m_liq > 0 and any(x in ('GAS_BELOW_WINDOW', 'LIQUID_ABOVE_WINDOW') for x in self._window(w_now, self.m_liq, self.q_gas)) | |
| if self.unstable: # outside the documented atomisation window: pulsating aerosol (engineering amplitude) | |
| m_target *= 1.0 + ENG['unstable_rel_amplitude'] * _gauss(self.seed, k, 9) | |
| self.m_liq += (m_target - self.m_liq) * (1 - math.exp(-h / ENG['valve_tau_s'])) | |
| self.m_liq = 0.0 if m_target == 0.0 and self.m_liq < 1e-12 else max(self.m_liq, 0.0) | |
| w = self.liq_supply['w'] if self.liq_supply else {} | |
| # -- bleed outlet | |
| tgt = BLEED_TURNS_RAD if self.bleed_open else 0.0 | |
| self.bleed_angle += max(-BLEED_SCREW_RATE * h, min(BLEED_SCREW_RATE * h, tgt - self.bleed_angle)) | |
| if self.bleed_open and self.liq_supply and self.liq_supply['p'] > pl['ambient_pressure_pa'] + 1e3 and self.bleed_angle > 0.5 * BLEED_TURNS_RAD: | |
| m_b = ENG['bleed_rate_kg_s'] * max(0.0, min(1.0, (self.liq_supply['p'] - pl['ambient_pressure_pa']) / DP_MIN)) * h # the bleed vents to the room | |
| for s, x in w.items(): | |
| self._book(s, 'fed_kg', m_b * x) | |
| self._book(s, 'bled_kg', m_b * x) | |
| self.bleed_flow_s += h | |
| if self.bleed_flow_s >= ENG['bleed_clear_s'] and self.bubbles: | |
| self.bubbles = False | |
| self._event('truth', 'LIQUID_LINE_BLED', '液体管路气泡已排净') | |
| # -- liquid into the gas line (liquid pressure above gas pressure while no gas flows) | |
| n_g = self._n_gas() | |
| m_in = self.m_liq | |
| if m_in > 0 and self.gas_supply is not None and self.liq_supply['p'] > self.gas_supply['p'] and self.q_gas < 0.01 * LN_MIN: | |
| back = 0.5 * m_in * h | |
| self.gas_line_liquid += back | |
| for s, x in w.items(): | |
| self.gas_line_kg[s] = self.gas_line_kg.get(s, 0.0) + back * x | |
| self._book(s, 'fed_kg', back * x) | |
| self._book(s, 'into_gas_line_kg', back * x) | |
| m_in *= 0.5 | |
| if self.gas_line_liquid > 0 and self.q_gas >= 0.5 * self.fs['gas'] and m_in < 1e-9: | |
| self.purge_s += h | |
| if self.purge_s >= PURGE_CLEAR_S: | |
| for s_, m_ in self.gas_line_kg.items(): | |
| self._book(s_, 'purged_from_gas_line_kg', m_) | |
| self._book(s_, 'into_gas_line_kg', -m_) | |
| self.gas_line_kg = {} | |
| self.gas_line_liquid = 0.0 | |
| self.purge_s = 0.0 | |
| self._event('truth', 'GAS_LINE_PURGED', '气路中的液体已被载气吹出(经出口排出)') | |
| # -- evaporation in the heat exchanger | |
| for s, x in w.items(): | |
| self._book(s, 'fed_kg', m_in * x * h) | |
| pool_out = {s: m / ENG['pool_tau_s'] for s, m in self.pool.items() if m > 0} # pooled liquid offered to the stream (kg/s) | |
| n_liq = self._feed_moles(m_in, w) | |
| n_pool = {s: ms / molar_mass(s) for s, ms in pool_out.items()} | |
| for s, n in n_pool.items(): | |
| n_liq[s] = n_liq.get(s, 0.0) + n | |
| T_in = T_amb + ENG['liquid_inlet_temperature_offset_k'] | |
| T_out, s_ev, Q = self._solve_outlet(n_liq, n_g, self.T_hx, T_in, P, n_pool, self.calc.get('T_out') if self.calc else None) | |
| for s, n in n_liq.items(): | |
| kg = n * molar_mass(s) * h | |
| from_pool = min(pool_out.get(s, 0.0) * h, self.pool.get(s, 0.0)) | |
| self.pool[s] = self.pool.get(s, 0.0) - from_pool + kg * (1 - s_ev) | |
| self._book(s, 'evaporated_kg', kg * s_ev) | |
| pool_tot = sum(self.pool.values()) | |
| if pool_tot > ENG['liquid_pool_max_kg']: # the exchanger is flooded: droplets leave with the stream | |
| excess = pool_tot - ENG['liquid_pool_max_kg'] | |
| for s in list(self.pool): | |
| c = excess * self.pool[s] / pool_tot | |
| self.pool[s] -= c | |
| self._book(s, 'carried_over_kg', c) | |
| # -- heat exchanger block and the E-8000 controller | |
| self.T_meas += (self.T_hx - self.T_meas) * (1 - math.exp(-h / ENG['pt100_tau_s'])) | |
| reading = self._pt100() | |
| P_cmd = 0.0 | |
| if self.powered and reading is not None and self.sp['T'] > 273.15 + 1e-9: | |
| e = self.sp['T'] - reading | |
| u = ENG['controller_kp_W_K'] * e + self.integ | |
| if 0.0 < u < DOC['heater_power_w'] or (u >= DOC['heater_power_w'] and e < 0) or (u <= 0 and e > 0): | |
| self.integ += ENG['controller_kp_W_K'] * e * h / ENG['controller_ti_s'] | |
| P_cmd = max(0.0, min(DOC['heater_power_w'], u)) | |
| else: | |
| self.integ = 0.0 | |
| if self.T_hx > T_HEATER_MAX: | |
| if not self.safety_tripped: | |
| self._event('heater', 'SAFETY_SWITCH', '换热器超过200 °C:内部安全开关切断加热') | |
| self.safety_tripped = True | |
| elif self.safety_tripped and self.T_hx < SAFETY_RESET_K: | |
| self.safety_tripped = False | |
| if self.safety_tripped or 'heater_failure' in self.faults: | |
| P_cmd = 0.0 | |
| self.P_heat = P_cmd | |
| loss = ENG['ua_loss_W_K'] * (self.T_hx - T_amb) | |
| self.T_hx += (P_cmd - Q - loss) * h / ENG['block_heat_capacity_J_K'] | |
| # -- clogging by burn-in (overheating above the liquid's boiling point while liquid is present) | |
| tb = max((liquids()[s]['boiling_point_K'] or 373.15) for s in w) if w else None | |
| if tb and self.m_liq > 0 and self.T_hx > tb + ENG['burn_in_margin_k']: | |
| self.overheat_s += h | |
| if 'clogging' in self.faults: | |
| self.clog = max(0.2, self.clog - 0.002 * h) | |
| # -- outlet: explicit vapour inventory of the mixing chamber / exchanger (V_hx) that empties with tau = V_hx / Q_actual; downstream the | |
| # leaving vapour is flashed (Raoult, inert carrier gas) at the line temperature - the condensate is booked, the rest is delivered | |
| n_vap = {s: n * s_ev for s, n in n_liq.items() if n * s_ev > 0} | |
| q_vol = (n_g + sum(n_vap.values())) * R_GAS * max(T_out, 200.0) / P | |
| tau = min(60.0, max(0.05, ENG['hx_internal_volume_m3'] / q_vol)) if q_vol > 0 else 60.0 | |
| a = 1 - math.exp(-h / tau) | |
| leaving = {} | |
| for s in set(self.outlet) | set(n_vap): | |
| inv = self.outlet.get(s, 0.0) + n_vap.get(s, 0.0) * h | |
| out_ = inv * a | |
| self.outlet[s] = inv - out_ | |
| if out_ > 0: | |
| leaving[s] = out_ / h | |
| self.outlet = {s: v for s, v in self.outlet.items() if v > 1e-18} | |
| self.out['n'] = leaving | |
| self.out['n_gas'] = n_g | |
| T_line = pl['line_temperature_k'] | |
| kept = flash_inert(leaving, n_g, P, T_line) if leaving else {} | |
| for s, n in leaving.items(): | |
| kg = n * molar_mass(s) * h | |
| frac = kept.get(s, n) / n if n > 0 else 1.0 | |
| self._book(s, 'delivered_kg', kg * frac) | |
| self._book(s, 'condensed_in_line_kg', kg * (1 - frac)) | |
| tot_cond = sum(leaving.values()) | |
| s_line = (sum(kept.values()) / tot_cond) if tot_cond > 0 else 1.0 | |
| tot_out = n_g + sum(kept.values()) | |
| y = {s: n / tot_out for s, n in kept.items() if n > 0} if tot_out > 0 else {} | |
| y_hx = {s: n / (n_g + sum(n_vap.values())) for s, n in n_vap.items()} if n_vap else {} | |
| ev_kg_s = sum(n * molar_mass(sp) * s_ev for sp, n in n_liq.items()) | |
| self.calc = dict(T_out=T_out, s_ev=s_ev, Q=Q, s_line=s_line, y=y, y_hx=y_hx, n_g=n_g, n_liq=n_liq, loss=loss, feed_kg_s=m_in, evaporation_kg_s=ev_kg_s, | |
| y_line_in={s: n / (n_g + tot_cond) for s, n in leaving.items()} if leaving else {}, conditions=self._conditions(s_ev, s_line)) | |
| def _conditions(self, s_ev, s_line): | |
| """Process conditions that no CEM / E-8000 sensor detects (evaluator truth only).""" | |
| c = [] | |
| if self.m_liq > 0 and s_ev < 0.999: | |
| c.append('INCOMPLETE_EVAPORATION') | |
| if sum(self.pool.values()) > 0.5 * ENG['liquid_pool_max_kg']: | |
| c.append('LIQUID_ACCUMULATING') | |
| if s_line < 0.999: | |
| c.append('CONDENSATION_DOWNSTREAM') | |
| if self.bubbles and self.liq_supply: | |
| c.append('GAS_IN_LIQUID_LINE') | |
| if self.gas_line_liquid > 0: | |
| c.append('LIQUID_IN_GAS_LINE') | |
| if self.overheat_s > 60.0: | |
| c.append('OVERHEATING_LIQUID') | |
| if self.clog < 0.95: | |
| c.append('FLOW_RESTRICTED') | |
| if self.unstable: | |
| c.append('VAPOUR_UNSTABLE') | |
| return c | |
| def _pt100(self): | |
| if not self.powered or 'pt100_open' in self.faults or self.T_meas is None: | |
| return None | |
| return self.T_meas + 0.1 * ENG['sensor_cable_m'] + ENG['pt100_noise_k'] * _gauss(self.seed, self.tick, 7) | |
| def _update_warnings(self): | |
| """Agent-visible alarms: only what the E-8000 / flow meters measure (PT100, flow readings) or what follows from the operator's own set points | |
| and connections; conditions only the process knows (incomplete evaporation, pooling, line condensation, gas in the liquid line ...) are | |
| evaluator truth (truth.stream / truth.lines conditions).""" | |
| W = {} | |
| if self.plant is None: | |
| self.warnings = W | |
| return | |
| reading = self._pt100() | |
| pw = self.powered | |
| if pw and 'pt100_open' in self.faults: | |
| W['SENSOR_FAILURE'] = 'PT100读数断路:温控器停止加热' | |
| if pw and reading is not None and reading > T_HEATER_MAX: | |
| W['OVER_TEMPERATURE'] = '换热器读数超过200 °C(内部安全开关切断加热)' | |
| if pw and reading is not None and self.sp['T'] > 273.15 and abs(reading - self.sp['T']) > 2.0: | |
| W['TEMPERATURE_NOT_REACHED'] = '换热器温度未到设定值' | |
| if pw and self.sp['T'] >= T_HEATER_MAX - 2.0: | |
| W['SETPOINT_AT_SAFETY_LIMIT'] = '设定接近200 °C安全开关:过冲会使加热被切断' | |
| if pw and self.sp['gas'] > 0 and self.q_gas < 0.9 * self.sp['gas'] and self.t - self.sp_t.get('gas', 0.0) > 5 * ENG['gas_mfc_tau_s']: | |
| W['GAS_FLOW_DEVIATION'] = '载气读数低于设定(供气压力不足或管路问题)' | |
| if pw and self.sp['liquid'] > 0 and self.m_liq < 0.9 * self.sp['liquid'] and self.t - self.sp_t.get('liquid', 0.0) > 5 * ENG['valve_tau_s']: | |
| W['LIQUID_FLOW_DEVIATION'] = '液体读数低于设定(供液压力不足、堵塞或混合阀问题)' | |
| if self.sp['liquid'] > 0 and pw and self.sp['gas'] <= 0: | |
| W['LIQUID_WITHOUT_GAS'] = '没有载气设定就加液体(厂家要求先有载气)' | |
| if self.liq_supply and self.gas_supply and self.liq_supply['p'] > self.gas_supply['p'] and self.sp['liquid'] > 0: | |
| W['LIQUID_PRESSURE_ABOVE_GAS'] = '供液压力高于供气压力(液体可能进入气路)' | |
| if self.liq_supply and not self.bled_since_connect: | |
| W['BLEED_RECOMMENDED'] = '换液后尚未排气(厂家建议首次使用与换液后排气)' | |
| if pw and self.sp['liquid'] > 0 and self.liq_supply: | |
| for x in self._window(self.liq_supply['w'], self.sp['liquid'], self.sp['gas']): | |
| W['WINDOW_' + x] = '设定在厂家能力图(1 atm)范围之外:' + x | |
| if self.liq_supply and pw and self.sp['T'] > 273.15: | |
| tb = max((liquids()[s]['boiling_point_K'] or 373.15) for s in self.liq_supply['w']) | |
| if self.sp['T'] > tb + ENG['burn_in_margin_k']: | |
| W['SETPOINT_FAR_ABOVE_BOILING'] = '设定温度远高于液体沸点:有过热烧结风险(厂家故障表)' | |
| self.warnings = W | |
| # ---- commands | |
| def invoke(self, capability_id, **args): | |
| if capability_id in UNSUPPORTED: | |
| raise ActionRejected('UNSUPPORTED') | |
| fn = getattr(self, '_cmd_' + capability_id.replace('.', '_')) | |
| out = fn(**args) | |
| if capability_id not in ('events.read', 'provenance.read', 'truth.inspect', 'ledger.read', 'mixture.calculate'): | |
| self.revision += 1 | |
| if capability_id != 'sim.step': | |
| self._update_warnings() | |
| return out | |
| def _cmd_plant_configure(self, ambient_k, process_pressure_pa, line_temperature_k, noise_seed): | |
| if self.plant is not None and noise_seed != self.seed: | |
| raise ActionRejected('SEED_FIXED') | |
| first = self.plant is None | |
| self.plant = dict(ambient_k=ambient_k, process_pressure_pa=process_pressure_pa, line_temperature_k=line_temperature_k, ambient_pressure_pa=P_N) | |
| self.seed = noise_seed | |
| if first: | |
| self.T_hx = self.T_meas = ambient_k | |
| self._event('system', 'PLANT_CONFIGURED', '环境条件已声明') | |
| return dict(configured=True) | |
| def _cmd_supply_connect_liquid(self, composition, pressure_pa): | |
| self._need_plant() | |
| if any(s not in liquids() for s in composition): | |
| raise ActionRejected('UNKNOWN_LIQUID') | |
| tot = sum(composition.values()) | |
| if abs(tot - 1.0) > 1e-6: | |
| raise ActionRejected('INVALID_COMPOSITION') | |
| if pressure_pa > P_MAX: | |
| raise ActionRejected('PRESSURE_ABOVE_RATING') | |
| if self.sp['liquid'] > 0: | |
| raise ActionRejected('LIQUID_FLOWING') | |
| w = {s: v / tot for s, v in composition.items() if v > 0} | |
| changed = self.liq_supply is None or self.liq_supply['w'] != w | |
| self.liq_supply = dict(w=w, p=float(pressure_pa)) | |
| if changed: | |
| self.bubbles = True | |
| self.bleed_flow_s = 0.0 | |
| self.bled_since_connect = False | |
| self._event('supply', 'LIQUID_CONNECTED', '接入液体:' + '、'.join(f'{s} {v:.3g}' for s, v in w.items())) | |
| return dict(connected=True, liquids=sorted(w)) | |
| def _cmd_supply_connect_gas(self, gas, pressure_pa): | |
| self._need_plant() | |
| if pressure_pa > P_MAX: | |
| raise ActionRejected('PRESSURE_ABOVE_RATING') | |
| if self.sp['gas'] > 0: | |
| raise ActionRejected('GAS_FLOWING') | |
| self.gas_supply = dict(gas=gas, p=float(pressure_pa)) | |
| self._event('supply', 'GAS_CONNECTED', f'接入载气:{gas}') | |
| return dict(connected=True, gas=gas) | |
| def _cmd_controllers_configure(self, gas_full_scale_m3_s, liquid_full_scale_kg_s): | |
| self._need_plant() | |
| if self.sp['gas'] > 0 or self.sp['liquid'] > 0: | |
| raise ActionRejected('FLOW_ACTIVE') | |
| self.fs = dict(gas=float(gas_full_scale_m3_s), liquid=float(liquid_full_scale_kg_s)) | |
| return dict(gas_full_scale_m3_s=self.fs['gas'], liquid_full_scale_kg_s=self.fs['liquid']) | |
| def _cmd_power_set(self, on): | |
| self._need_plant() | |
| if on and not self.powered: | |
| self._event('system', 'POWER_ON', '通电:阀门按上次设定动作,温控器启动') | |
| if not on and self.powered: | |
| self.integ = 0.0 | |
| self.P_heat = 0.0 | |
| self._event('system', 'POWER_OFF', '断电:阀门关闭、停止加热') | |
| self.powered = bool(on) | |
| return dict(on=self.powered) | |
| def _cmd_gas_set_flow(self, setpoint_m3_s): | |
| self._need_power() | |
| if setpoint_m3_s > self.fs['gas'] * 1.0000001: | |
| raise ActionRejected('SETPOINT_ABOVE_FULL_SCALE') | |
| if setpoint_m3_s > 0 and self.gas_supply is None: | |
| raise ActionRejected('NO_GAS_SUPPLY') | |
| self.sp['gas'] = float(setpoint_m3_s) | |
| self.sp_t['gas'] = self.t | |
| return dict(setpoint_m3_s=self.sp['gas']) | |
| def _cmd_liquid_set_flow(self, setpoint_kg_s): | |
| self._need_power() | |
| if setpoint_kg_s > self.fs['liquid'] * 1.0000001: | |
| raise ActionRejected('SETPOINT_ABOVE_FULL_SCALE') | |
| if setpoint_kg_s > 0 and self.liq_supply is None: | |
| raise ActionRejected('NO_LIQUID_SUPPLY') | |
| if setpoint_kg_s > 0 and self.bleed_open: | |
| raise ActionRejected('BLEED_OPEN') | |
| self.sp['liquid'] = float(setpoint_kg_s) | |
| self.sp_t['liquid'] = self.t | |
| return dict(setpoint_kg_s=self.sp['liquid']) | |
| def _cmd_heater_set_temperature(self, setpoint_k): | |
| self._need_power() | |
| self.sp['T'] = float(setpoint_k) | |
| return dict(setpoint_k=self.sp['T']) | |
| def _cmd_bleed_set(self, open): | |
| self._need_plant() | |
| if open and self.sp['liquid'] > 0: | |
| raise ActionRejected('LIQUID_SETPOINT_NOT_ZERO') | |
| if open and not self.bleed_open: | |
| self.bleed_flow_s = 0.0 | |
| if open: | |
| self.bled_since_connect = True | |
| self.bleed_open = bool(open) | |
| self._event('flow', 'BLEED_OPEN' if open else 'BLEED_CLOSED', '排气口打开' if open else '排气口关闭') | |
| return dict(open=self.bleed_open) | |
| def _cmd_mixture_calculate(self, composition=None, gas=None, liquid_kg_s=None, gas_m3_s=None, pressure_pa=None): | |
| """FLUIDAT-equivalent design calculation (no state change): vapour composition, dew point, recommended set point and heat load.""" | |
| if composition is None: | |
| if self.liq_supply is None: | |
| raise ActionRejected('NO_LIQUID_SUPPLY') | |
| composition = self.liq_supply['w'] | |
| if any(s not in liquids() for s in composition): | |
| raise ActionRejected('UNKNOWN_LIQUID') | |
| tot = sum(composition.values()) | |
| if abs(tot - 1.0) > 1e-6: | |
| raise ActionRejected('INVALID_COMPOSITION') | |
| gas = gas or (self.gas_supply['gas'] if self.gas_supply else None) | |
| if gas is None: | |
| raise ActionRejected('NO_GAS_SUPPLY') | |
| m = self.sp['liquid'] if liquid_kg_s is None else liquid_kg_s | |
| q = self.sp['gas'] if gas_m3_s is None else gas_m3_s | |
| P = pressure_pa if pressure_pa is not None else (self._P() if self.plant else P_N) | |
| T_in = self.plant['ambient_k'] if self.plant else 293.15 | |
| w = {s: v / tot for s, v in composition.items() if v > 0} | |
| n_liq = self._feed_moles(m, w) | |
| n_g = q * P_N / (R_GAS * T_N) | |
| N = sum(n_liq.values()) | |
| y = {s: n / (n_g + N) for s, n in n_liq.items()} if N + n_g > 0 else {} | |
| dp = dew_point(y, P) if N > 0 else None | |
| notes = [] | |
| rec = None | |
| heat = 0.0 | |
| if dp is not None: | |
| T_out = max(dp + 10.0, T_in) | |
| heat = sum(n * (cp_liq(s) * (T_out - T_in) + dhvap(s, T_out)) for s, n in n_liq.items()) + n_g * cp_gas_pure(gas, T_out) * (T_out - T_in) | |
| flow_ref = ENG['ua_hx_gas_ref_m3_s'] * P_N / (R_GAS * T_N) | |
| ua = ENG['ua_hx_W_K'] * max(((n_g + N) / flow_ref) ** ENG['ua_hx_flow_exponent'], 0.3) | |
| rec = T_out + heat / ua | |
| if rec > T_HEATER_MAX: | |
| notes.append('推荐温度超过200 °C:降低液体流量或提高载气') | |
| rec = T_HEATER_MAX | |
| if any(_antoine(s, dp)[3] for s in n_liq): | |
| notes.append('露点处使用了Antoine参数范围外的外推') | |
| avail = DOC['heater_power_w'] - ENG['ua_loss_W_K'] * ((rec or T_in) - T_in) | |
| if heat > avail: | |
| notes.append('热负荷超过加热器可用功率(约100 W减散热):不能完全蒸发') | |
| win = self._window(w, m, q, P) | |
| notes += ['厂家能力图之外:' + x for x in win] | |
| if N > 0 and q <= 0: | |
| notes.append('没有载气') | |
| return dict(vapour_mole_fraction={s: round(v, 9) for s, v in y.items()}, vapour_flow_m3_s=N * R_GAS * T_N / P_N, total_flow_m3_s=(N + n_g) * R_GAS * T_N / P_N, | |
| dew_point_k=dp, recommended_setpoint_k=rec, heat_load_w=heat, heat_available_w=avail, within_documented_window=not win, notes=notes) | |
| def _cmd_events_read(self, since_s): | |
| return dict(events=[dict(e) for e in self.events if e['time_s'] >= since_s], dropped=self.events_dropped) | |
| def _cmd_provenance_read(self): | |
| sp = sorted(self.liq_supply['w']) if self.liq_supply else [] | |
| L = {s: dict(name_en=liquids()[s]['name_en'], cas=liquids()[s]['cas'], pages=liquids()[s]['pages'], antoine=liquids()[s]['antoine'], | |
| vapour_pressure_quality=liquids()[s]['antoine_fit']['quality'], vapour_pressure_note_zh=liquids()[s]['antoine_fit'].get('quality_note_zh'), | |
| cp_liquid=dict(value_J_mol_K=liquids()[s]['cp_liquid']['value_J_mol_K'], reference=liquids()[s]['cp_liquid']['reference'])) for s in sp} | |
| g = self.gas_supply['gas'] if self.gas_supply else None | |
| G = {} if g is None else dict(id=g, evidence=gases()[g]['evidence'], source=gases()[g]['source'], note_zh=gases()[g].get('note_zh')) | |
| return dict(liquids=L, gas=G, sources=dict(liquids='NIST Chemistry WebBook (SRD 69) via vapour_library.json', instrument='Bronkhorst brochure 9.60.038D, manual 9.17.126E')) | |
| def _cmd_truth_inspect(self): | |
| v = self.read('evaluator') | |
| return dict(stream=v['truth.stream'], thermal=v['truth.thermal'], lines=v['truth.lines'], faults=v['truth.faults']) | |
| def _cmd_ledger_read(self): | |
| led = {s: {k: float(x) for k, x in d.items()} for s, d in self.led.items()} | |
| for s in set(led) | set(self.pool) | set(self.outlet): | |
| led.setdefault(s, {})['pooled_kg'] = float(self.pool.get(s, 0.0)) | |
| ev = led[s].get('evaporated_kg', 0.0) | |
| led[s]['outlet_holdup_kg'] = float(self.outlet.get(s, 0.0) * molar_mass(s)) | |
| return dict(ledger=led) | |
| def _cmd_fault_inject(self, fault, active): | |
| self._need_plant() | |
| (self.faults.add if active else self.faults.discard)(fault) | |
| if fault == 'clogging' and not active: | |
| self.clog = 1.0 | |
| self._event('fault', 'FAULT_' + fault.upper(), f'故障{fault}:{"注入" if active else "清除"}') | |
| return dict(faults=sorted(self.faults)) | |
| def _cmd_sim_step(self, dt_s): | |
| return dict(time_s=self.step(dt_s)) | |
| # ---- read | |
| def read(self, visibility='agent'): | |
| pw = self.powered | |
| out = {'clock.time_s': self.t, 'plant.configured': self.plant is not None, 'power.on': pw, | |
| 'setpoint.gas_m3_s': self.sp['gas'], 'setpoint.liquid_kg_s': self.sp['liquid'], 'setpoint.temperature_k': self.sp['T'], | |
| 'measured.gas_m3_s': (max(0.0, self.q_gas * (1 + ENG['flow_noise_rel'] * _gauss(self.seed, self.tick, 11))) if pw else None), | |
| 'measured.liquid_kg_s': (max(0.0, self.m_liq * (1 + ENG['flow_noise_rel'] * _gauss(self.seed, self.tick, 13))) if pw else None)} | |
| r = self._pt100() if self.plant else None | |
| out['measured.temperature_k'] = None if r is None else round(r, 2) | |
| out['heater.output_fraction'] = self.P_heat / DOC['heater_power_w'] | |
| out['bleed.open'] = self.bleed_open | |
| out['bleed.screw_angle_rad'] = self.bleed_angle | |
| out['supply.liquid'] = None if self.liq_supply is None else dict(composition=dict(self.liq_supply['w']), pressure_pa=self.liq_supply['p']) | |
| out['supply.gas'] = None if self.gas_supply is None else dict(gas=self.gas_supply['gas'], pressure_pa=self.gas_supply['p']) | |
| out['controllers.full_scale'] = dict(gas_m3_s=self.fs['gas'], liquid_kg_s=self.fs['liquid']) | |
| out['alarms.active'] = sorted(self.warnings) | |
| if visibility != 'agent': | |
| c = self.calc or {} | |
| P = self._P() if self.plant else P_N | |
| tot = self.out['n_gas'] + sum(self.out['n'].values()) | |
| out['truth.stream'] = dict( | |
| outlet_temperature_k=c.get('T_out'), evaporated_fraction_of_offered=c.get('s_ev', 1.0), liquid_feed_kg_s=c.get('feed_kg_s', 0.0), | |
| evaporation_kg_s=c.get('evaporation_kg_s', 0.0), | |
| evaporated_fraction=min(1.0, c['evaporation_kg_s'] / c['feed_kg_s']) if c.get('feed_kg_s', 0.0) > 0 else 1.0, | |
| conditions=list(c.get('conditions', [])), mole_fraction_at_exchanger=c.get('y_hx', {}), | |
| mole_fraction_delivered=c.get('y', {}), dew_point_k=dew_point(c['y_hx'], P) if c.get('y_hx') else None, | |
| dew_point_line_k=dew_point(c['y_line_in'], P) if c.get('y_line_in') else None, line_saturation_fraction=c.get('s_line', 1.0), | |
| vapour_mol_s=dict(self.out['n']), gas_mol_s=self.out['n_gas'], total_flow_actual_m3_s=tot * R_GAS * (c.get('T_out') or 293.15) / P if tot else 0.0, | |
| process_pressure_pa=P) | |
| out['truth.thermal'] = dict(block_temperature_k=self.T_hx, heater_power_w=self.P_heat, heat_to_stream_w=c.get('Q', 0.0), heat_loss_w=c.get('loss', 0.0), | |
| safety_switch_tripped=self.safety_tripped, controller_integral_w=self.integ) | |
| out['truth.lines'] = dict(gas_flow_m3_s=self.q_gas, liquid_flow_kg_s=self.m_liq, pool_kg=dict(self.pool), gas_in_liquid_line=self.bubbles, | |
| liquid_in_gas_line_kg=self.gas_line_liquid, clog_factor=self.clog, overheating_s=self.overheat_s) | |
| out['truth.faults'] = sorted(self.faults) | |
| return out | |
| def _jsonable(o): | |
| if isinstance(o, dict): | |
| return {str(k): _jsonable(v) for k, v in o.items()} | |
| if isinstance(o, (list, tuple)): | |
| return [_jsonable(v) for v in o] | |
| if isinstance(o, float) and not math.isfinite(o): | |
| return None | |
| return o | |
| # ---------------------------------------------------------------- session (agent / evaluator isolation, idempotency) | |
| class BronkhorstCemwSession: | |
| def __init__(self, host, principal_id): | |
| self._host = host | |
| self._principal = principal_id | |
| def _role(self): | |
| return self._host._principals[self._principal] | |
| def _target(self, instance_id): | |
| if not isinstance(instance_id, str) or instance_id != self._host.instance_id: | |
| raise ActionRejected('UNKNOWN_INSTANCE') | |
| def describe(self, *, instance_id=None, asset_type_id=None): | |
| if (instance_id is None) == (asset_type_id is None): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if instance_id is not None: | |
| self._target(instance_id) | |
| if asset_type_id is not None and asset_type_id != ASSET_TYPE_ID: | |
| raise ActionRejected('UNKNOWN_INSTANCE') | |
| meta = copy.deepcopy(export_bronkhorst_cemw_contract_metadata()) | |
| caps = {k: v for k, v in meta['capabilities'].items() if v['visibility'] == 'agent' or self._role != 'agent'} | |
| slots = {k: v for k, v in meta['state_slots'].items() if v['visibility'] == 'agent' or self._role != 'agent'} | |
| if self._role == 'agent': | |
| for c in caps.values(): | |
| c['state_effects'] = [e for e in c['state_effects'] if e['state_id'] in slots] | |
| c['observes'] = [x for x in c['observes'] if x in slots] | |
| for pre in c['preconditions']: | |
| pre['state_ids'] = [x for x in pre['state_ids'] if x in slots] | |
| c['execution']['completion_state_ids'] = [x for x in c['execution']['completion_state_ids'] if x in slots] | |
| for m in meta['mechanisms'].values(): | |
| m['state_ids'] = [x for x in m['state_ids'] if x in slots] | |
| return dict(protocol_version=PROTOCOL_VERSION, asset_type_id=ASSET_TYPE_ID, asset_version='1.0.0', capabilities=caps, state_slots=slots) | |
| def read(self, *, instance_id, state_ids=None): | |
| self._target(instance_id) | |
| h = self._host | |
| values = _jsonable(h.read(self._role)) | |
| ids = list(values) if state_ids is None else state_ids | |
| if not isinstance(ids, list) or any(not isinstance(k, str) for k in ids): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| if any(k not in values for k in ids): | |
| raise ActionRejected('ACCESS_DENIED') | |
| return dict(instance_id=instance_id, status='succeeded', state_revision=h.revision, clock={'domain': 'simulation', 'time_s': h.time_s}, | |
| observations={k: dict(value=copy.deepcopy(values[k]), unit=SLOTS[k]['unit'], | |
| quality='unavailable' if values[k] is None else 'estimated' if SLOTS[k]['origin'] in ('sensor', 'derived') else 'valid', | |
| sample_time_s=h.time_s, sample_window_s=None) | |
| for k in ids}) | |
| def invoke(self, *, instance_id, capability_id, arguments, request_id): | |
| h = self._host | |
| key = digest = None | |
| try: | |
| self._target(instance_id) | |
| if not isinstance(request_id, str) or not request_id: | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| key = (self._principal, request_id) | |
| try: | |
| digest = json.dumps([capability_id, arguments], sort_keys=True, allow_nan=False) | |
| except (TypeError, ValueError): | |
| digest = None | |
| if key in h._requests: | |
| old, response = h._requests[key] | |
| if digest is None or old != digest or not isinstance(response, dict): | |
| raise ActionRejected('REQUEST_CONFLICT') | |
| return copy.deepcopy(response) | |
| if not isinstance(capability_id, str) or capability_id not in CAPS: | |
| raise ActionRejected('UNKNOWN_CAPABILITY') | |
| if self._role == 'agent' and CAPS[capability_id]['visibility'] != 'agent': | |
| raise ActionRejected('ACCESS_DENIED') | |
| if not isinstance(arguments, dict): | |
| raise ActionRejected('INVALID_ARGUMENT') | |
| validate(CAPS[capability_id]['input_schema'], arguments) | |
| h._caller = self._principal | |
| try: | |
| result = _jsonable(h.invoke(capability_id, **arguments)) | |
| finally: | |
| h._caller = None | |
| if self._role == 'agent' and capability_id == 'events.read': | |
| result = dict(events=[e for e in result['events'] if e['kind'] not in ('fault', 'truth')], dropped=result['dropped']) | |
| response = dict(protocol_version=PROTOCOL_VERSION, instance_id=instance_id, request_id=request_id, operation_id=None, status='succeeded', | |
| state_revision=h.revision, clock={'domain': 'simulation', 'time_s': h.time_s}, result=copy.deepcopy(result), observations={}, error=None) | |
| h._requests[key] = (digest, copy.deepcopy(response)) | |
| return response | |
| except ActionRejected as exc: | |
| response = dict(protocol_version=PROTOCOL_VERSION, instance_id=instance_id, request_id=request_id, operation_id=None, | |
| status='unsupported' if str(exc) == 'UNSUPPORTED' else 'rejected', state_revision=h.revision, | |
| clock={'domain': 'simulation', 'time_s': h.time_s}, result={}, observations={}, | |
| error=dict(code=str(exc), message=ERROR_ZH.get(str(exc), str(exc)), retryable=False, side_effects='none')) | |
| if key is not None and digest is not None and key not in h._requests: | |
| h._requests[key] = (digest, copy.deepcopy(response)) | |
| return response | |
| def write(self, *, instance_id, state_id, value, request_id): | |
| self._target(instance_id) | |
| raise ActionRejected('ACCESS_DENIED') | |
| def poll(self, operation_id): | |
| raise ActionRejected('UNKNOWN_OPERATION') | |
| def cancel(self, operation_id, request_id): | |
| raise ActionRejected('UNKNOWN_OPERATION') | |
| # ---------------------------------------------------------------- contract metadata | |
| ERROR_ZH = { | |
| 'INVALID_ARGUMENT': '参数不符合输入模式或取值范围', 'REQUEST_CONFLICT': '同一request_id对应不同的调用', 'UNKNOWN_INSTANCE': '实例不存在', | |
| 'UNKNOWN_CAPABILITY': '能力不存在', 'UNSUPPORTED': '本配置不支持该能力', 'ACCESS_DENIED': '无权访问(真值或评测者能力)', | |
| 'PLANT_REQUIRED': '尚未声明环境条件', 'SEED_FIXED': '噪声种子只能在首次声明时设定', 'POWER_OFF': 'E-8000未通电', | |
| 'UNKNOWN_LIQUID': '液体不在蒸气库中', 'INVALID_COMPOSITION': '质量分数之和不为1', 'PRESSURE_ABOVE_RATING': '供压超过100 bar额定压力', | |
| 'LIQUID_FLOWING': '液体设定不为0(先把液体设定置0再换液体)', 'GAS_FLOWING': '载气设定不为0(先把载气设定置0再换气体)', 'FLOW_ACTIVE': '有流量设定(先全部置0)', | |
| 'SETPOINT_ABOVE_FULL_SCALE': '设定超过流量计/控制器满量程', 'NO_GAS_SUPPLY': '没有接入载气', 'NO_LIQUID_SUPPLY': '没有接入液体', | |
| 'BLEED_OPEN': '排气口打开时不能加液体(先关闭排气口)', 'LIQUID_SETPOINT_NOT_ZERO': '排气前须把液体设定置0(关闭混合阀)', | |
| } | |
| _P = ['PLANT_REQUIRED'] | |
| _PW = _P + ['POWER_OFF'] | |
| CAP_ERRORS = { | |
| 'plant.configure': ['SEED_FIXED'], 'supply.connect_liquid': _P + ['UNKNOWN_LIQUID', 'INVALID_COMPOSITION', 'PRESSURE_ABOVE_RATING', 'LIQUID_FLOWING'], | |
| 'supply.connect_gas': _P + ['PRESSURE_ABOVE_RATING', 'GAS_FLOWING'], 'controllers.configure': _P + ['FLOW_ACTIVE'], 'power.set': _P, | |
| 'gas.set_flow': _PW + ['SETPOINT_ABOVE_FULL_SCALE', 'NO_GAS_SUPPLY'], 'liquid.set_flow': _PW + ['SETPOINT_ABOVE_FULL_SCALE', 'NO_LIQUID_SUPPLY', 'BLEED_OPEN'], | |
| 'heater.set_temperature': _PW, 'bleed.set': _P + ['LIQUID_SETPOINT_NOT_ZERO'], | |
| 'mixture.calculate': ['NO_LIQUID_SUPPLY', 'NO_GAS_SUPPLY', 'UNKNOWN_LIQUID', 'INVALID_COMPOSITION'], 'events.read': [], 'provenance.read': [], | |
| 'truth.inspect': [], 'ledger.read': [], 'fault.inject': _P, 'sim.step': [], | |
| } | |
| _COMMON_ERRORS = ['INVALID_ARGUMENT', 'REQUEST_CONFLICT', 'UNKNOWN_INSTANCE'] | |
| PRECONDITIONS = { | |
| 'plant.configure': ('首次声明时设定噪声种子;之后再声明须给同一种子', ['plant.configured']), | |
| 'supply.connect_liquid': ('液体在蒸气库中、质量分数之和为1、供液压力不超过100 bar;液体设定为0', ['setpoint.liquid_kg_s', 'supply.liquid']), | |
| 'supply.connect_gas': ('供气压力不超过100 bar;载气设定为0', ['setpoint.gas_m3_s', 'supply.gas']), | |
| 'controllers.configure': ('载气与液体设定都为0', ['setpoint.gas_m3_s', 'setpoint.liquid_kg_s']), | |
| 'power.set': ('无', ['power.on']), | |
| 'gas.set_flow': ('已通电;设定不超过MFC满量程;设定大于0时已接入载气', ['power.on', 'controllers.full_scale', 'supply.gas']), | |
| 'liquid.set_flow': ('已通电;设定不超过液体流量计满量程;设定大于0时已接入液体且排气口关闭', ['power.on', 'controllers.full_scale', 'supply.liquid', 'bleed.open']), | |
| 'heater.set_temperature': ('已通电;0…200 °C', ['power.on']), | |
| 'bleed.set': ('打开前液体设定为0(混合阀关闭)', ['setpoint.liquid_kg_s', 'bleed.open']), | |
| 'mixture.calculate': ('缺省参数时须已接入液体与载气', ['supply.liquid', 'supply.gas']), | |
| 'fault.inject': ('无', ['plant.configured']), | |
| } | |
| _EVOLVE = ['measured.gas_m3_s', 'measured.liquid_kg_s', 'measured.temperature_k', 'heater.output_fraction', 'alarms.active', 'truth.stream', 'truth.thermal', 'truth.lines'] | |
| EFFECTS = { | |
| 'plant.configure': ['plant.configured', 'measured.temperature_k', 'truth.thermal', 'truth.stream', 'alarms.active'], | |
| 'supply.connect_liquid': ['supply.liquid', 'alarms.active', 'truth.lines'], 'supply.connect_gas': ['supply.gas', 'alarms.active'], | |
| 'controllers.configure': ['controllers.full_scale'], | |
| 'power.set': ['power.on', 'measured.gas_m3_s', 'measured.liquid_kg_s', 'measured.temperature_k', 'heater.output_fraction', 'alarms.active', 'truth.thermal'], | |
| 'gas.set_flow': ['setpoint.gas_m3_s', 'alarms.active'], 'liquid.set_flow': ['setpoint.liquid_kg_s', 'alarms.active'], | |
| 'heater.set_temperature': ['setpoint.temperature_k', 'alarms.active'], 'bleed.set': ['bleed.open', 'alarms.active'], | |
| 'fault.inject': ['truth.faults', 'truth.lines', 'measured.temperature_k', 'alarms.active'], 'sim.step': ['clock.time_s'], | |
| } | |
| ON_STEP = { | |
| 'sim.step': _EVOLVE + ['bleed.screw_angle_rad', 'clock.time_s'], | |
| 'gas.set_flow': ['measured.gas_m3_s', 'truth.stream', 'truth.thermal', 'truth.lines', 'alarms.active'], | |
| 'liquid.set_flow': ['measured.liquid_kg_s', 'truth.stream', 'truth.thermal', 'truth.lines', 'alarms.active'], | |
| 'heater.set_temperature': ['measured.temperature_k', 'heater.output_fraction', 'truth.thermal', 'truth.stream', 'alarms.active'], | |
| 'power.set': ['measured.temperature_k', 'heater.output_fraction', 'truth.thermal', 'truth.lines', 'truth.stream'], | |
| 'bleed.set': ['bleed.screw_angle_rad', 'truth.lines', 'alarms.active'], 'supply.connect_liquid': ['truth.lines'], | |
| 'supply.connect_gas': ['truth.lines', 'truth.stream'], 'fault.inject': ['truth.thermal', 'truth.lines', 'truth.stream', 'alarms.active'], | |
| 'plant.configure': ['truth.thermal', 'truth.stream', 'alarms.active'], | |
| } | |
| ON_STEP_ZH = { | |
| 'sim.step': '按0.1 s网格积分:流量响应、换热器温度与温控器、蒸发与积液、出口组成滞后、下游冷凝与排气口旋转', | |
| 'gas.set_flow': '载气按MFC时间常数趋近设定(供压不足时达不到);出口组成与换热随之变化', | |
| 'liquid.set_flow': '液体按流量计+混合阀闭环时间常数趋近设定;蒸发、积液与热负荷随之变化', | |
| 'heater.set_temperature': '温控器按PI调节加热功率(0–100 W,不能制冷),块温与PT100读数随之变化', | |
| 'power.set': '断电后阀门关闭、加热停止,块温自然冷却', 'bleed.set': '排气口约2 s旋开/旋紧;打开且供液加压时液体排出,约20 s排净气泡', | |
| 'supply.connect_liquid': '新液体的管路含气泡,直到排气', 'supply.connect_gas': '载气物性改变换热与组成', 'fault.inject': '故障作用于随后的加热、测温、流量与传热', | |
| 'plant.configure': '环境温度、过程压力与管路温度影响散热、露点与冷凝', | |
| } | |
| EXEC_TEXT = {} | |
| RESOURCES = {k: ['host_clock'] for k in CAPS} | |
| for _k in ('gas.set_flow', 'liquid.set_flow', 'heater.set_temperature', 'bleed.set', 'power.set'): | |
| RESOURCES[_k] = ['host_clock', 'mixing_valve', 'heat_exchanger'] | |
| OBSERVES = {'gas.set_flow': ['measured.gas_m3_s'], 'liquid.set_flow': ['measured.liquid_kg_s'], 'heater.set_temperature': ['measured.temperature_k', 'heater.output_fraction'], | |
| 'bleed.set': ['bleed.screw_angle_rad'], 'power.set': ['measured.temperature_k']} | |
| _WB, _BR, _MN, _FQ, _NI, _SIM = 'user_workbook', 'manufacturer_brochure', 'manufacturer_manual', 'manufacturer_faq', 'nist_webbook', 'simulation_assumption' | |
| CAP_SOURCES = {k: [_SIM] for k in CAPS} | |
| CAP_SOURCES.update({'supply.connect_liquid': [_NI, _MN, _SIM], 'supply.connect_gas': [_NI, _SIM], 'controllers.configure': [_BR, _SIM], 'power.set': [_MN], | |
| 'gas.set_flow': [_BR, _FQ, _SIM], 'liquid.set_flow': [_BR, _MN, _SIM], 'heater.set_temperature': [_BR, _MN], 'bleed.set': [_MN, _SIM], | |
| 'mixture.calculate': [_NI, _BR, _MN, _SIM], 'provenance.read': [_NI, _BR], 'fault.inject': [_MN, _SIM], 'plant.configure': [_BR, _SIM]}) | |
| CAP_SOURCES.update({k: [_BR, _MN] for k in UNSUPPORTED}) | |
| PARAM_ZH = {'ambient_k': '环境温度(液体与载气进口温度、外壳散热基准)', 'process_pressure_pa': '过程(出口)绝压', 'line_temperature_k': '下游管路温度(伴热或环境)', | |
| 'noise_seed': '噪声随机数种子(只在首次声明时生效)'} | |
| _DEFAULT_LIMIT = '过程层实现;机器人与硬件层未实现;整体模型边界见mechanisms.controlled_evaporation_mixing.limitations。' | |
| CAP_LIMITS = { | |
| 'mixture.calculate': ['FLUIDAT等价:理想气体与拉乌尔定律、NIST Antoine蒸气压(范围外外推并提示);推荐温度=露点+10 K再加按传热系数估计的温差,不复制FLUIDAT的物性库与算法。'], | |
| 'gas.set_flow': ['载气MFC为依赖模块(如EL-FLOW Select):这里是一阶响应的替身,不建模MFC本身的传感器与校准。'], | |
| 'liquid.set_flow': ['液体流量计为依赖模块(如LIQUI-FLOW/mini CORI-FLOW),通过CEM混合阀控制:这里是一阶闭环替身。'], | |
| 'supply.connect_liquid': ['混合液按理想溶液(拉乌尔定律);换热器内按进料组成整体蒸发(不分馏),下游管路冷凝按拉乌尔闪蒸(分馏);未建模溶解固体。'], | |
| 'heater.set_temperature': ['E-8000温控器为PI替身(工程参数);设定低于实际温度只是停止加热(不能制冷);超过200 °C内部安全开关切断加热、降到195 °C恢复;设定接近200 °C时过冲可能触发安全开关(提示SETPOINT_AT_SAFETY_LIMIT)。'], | |
| 'bleed.set': ['排气口通向室内:供液压力高于大气时液体以工程速率排出;约20 s排净气泡(工程值);排气口转动只镜像到场景,不是机器人旋拧验证。'], | |
| 'power.set': ['E-8000供电:断电时上游流量计/控制器的阀门关闭、加热输出归零;不建模E-8000本身的显示与通讯。'], | |
| } | |
| LIMITATIONS = [ | |
| '所选配置:CEM W-202A-NN0-K(100 W、1/8英寸卡套接口、Kalrez密封);E-8000读出/控制单元、液体流量计与载气MFC为依赖模块,运行层中只有一阶响应替身;VDM选项(稀释气、双载气、伴热控制)与现场总线为不支持。', | |
| '蒸发:拉乌尔定律+NIST Antoine连续拟合的蒸气压决定出口露点不得高于出口温度;出口温度由换热器块与流体之间的能量平衡(逆流近似、传热系数为工程值)求得;蒸发焓用Watson关系(NIST临界温度与沸点附近的NIST蒸发焓),没有临界温度时用克劳修斯–克拉佩龙关系。', | |
| '能力:能量上限由100 W加热器与传热/散热工程参数给出,在calibration_report.json中与厂家水120 g/h(10与0.6 ln/min)对照;厂家能力图在低载气处的拐点(0.2 ln/min时100 g/h)不是能量限制,按雾化窗口处理:窗口外(水的拐点线、IPA 320 g/h、所有液体0.2 ln/min最小载气)蒸气流量波动并报警;其他液体只用最小载气。', | |
| '下游:只有一段管路温度(宿主声明)决定冷凝(拉乌尔闪蒸,惰性载气);管路长度、压降与停留时间未建模;冷凝液计入账目但不再回流。', | |
| 'agent可见报警只含E-8000与流量计能测到的量或操作者自己的设定与接法推出的提示;未完全蒸发、积液、下游冷凝、液体管路含气、气路进液与堵塞只在评测者真值(truth.stream/truth.lines的conditions)中。', | |
| '液体与载气在场景中没有几何;场景中只有排气口旋钮随运行层状态转动;支架为工程假设(厂家要求竖直安装在刚性结构上)。', | |
| ] | |
| def _sampling_text(k): | |
| if k.startswith(('measured.', 'truth.', 'heater.')) or k == 'alarms.active': | |
| return 'Integrated on the fixed 0.1 s grid (anchored at t = 0); between grid points the last value is held; sensor noise is drawn per grid tick.' | |
| if k in SCENE_MIRRORED: | |
| return 'Screw angle at the host time (turns towards open / closed at a fixed rate).' | |
| return 'Changes when a command is accepted.' | |
| def _errors_of(k): | |
| if k in UNSUPPORTED: | |
| return ['UNSUPPORTED'] + _COMMON_ERRORS | |
| extra = ['ACCESS_DENIED'] if CAPS[k]['visibility'] != 'agent' else [] | |
| return list(dict.fromkeys(CAP_ERRORS.get(k, []) + _COMMON_ERRORS + extra)) | |
| def _pre_text(k): | |
| errs, text = CAP_ERRORS.get(k, []), PRECONDITIONS[k][0] | |
| if 'PLANT_REQUIRED' in errs and '环境条件' not in text: | |
| text = '已声明环境条件(否则PLANT_REQUIRED);' + text | |
| return text | |
| def _pre_slots(k): | |
| errs = CAP_ERRORS.get(k, []) | |
| ids = (['plant.configured'] if 'PLANT_REQUIRED' in errs else []) + list(PRECONDITIONS[k][1]) | |
| return list(dict.fromkeys(ids)) | |
| def _model_effects(k, un): | |
| if un: | |
| return dict(mode='none', description_zh='不支持:无模型变化', binding_ids=[]) | |
| seen = sorted((set(EFFECTS.get(k, [])) | set(ON_STEP.get(k, []))) & SCENE_MIRRORED) | |
| if seen: | |
| return dict(mode='host_required', binding_ids=[], description_zh='状态经宿主桥(Matterix)镜像到场景关节(' + '、'.join(seen) + ';绑定见合同model_bindings),运行层本身不驱动模型') | |
| return dict(mode='none', description_zh='过程或设定变化,没有对应的场景关节或读数', binding_ids=[]) | |
| def _params(): | |
| P = {} | |
| def doc(name, val, unit, meaning, src): | |
| P[name.lower()] = dict(value=val, unit=unit, meaning_zh=meaning, evidence='documented', source_ids=list(src), uncertainty=None) | |
| def asm(name, val, unit, meaning, unc, src=(_SIM,)): | |
| P[name.lower()] = dict(value=val, unit=unit, meaning_zh=meaning, evidence='assumption', source_ids=list(src), uncertainty=unc) | |
| src_of = {'manufacturer_brochure': _BR, 'manufacturer_manual': _MN, 'manufacturer_faq': _FQ} | |
| for k, v in instrument()['documented'].items(): | |
| doc(k, v['value'], v['unit'], v['note_zh'] + '(原文:' + v['quote'] + ')', (src_of[v['source_id']],) + ((_WB,) if k in ('heater_power_w', 'max_liquid_water_kg_s', 'max_gas_m3_s', | |
| 'max_pressure_pa', 'max_heater_temperature_k', | |
| 'connection_1_8_inch', 'dimensions_m', 'mass_kg') else ())) | |
| for k in sorted(ENG): | |
| asm(k, ENG[k], ENG_UNIT.get(k, '1'), ENG_NOTE[k], '工程值(见instrument_model.json的engineering说明)' + (';与厂家能力图对照标定' if k in CALIBRATED else '')) | |
| asm('dp_min_pa', DP_MIN, 'Pa', '供压高出过程压力此值以上才能达到全流量(低于时按比例减小)', '工程值') | |
| asm('purge_clear_s', PURGE_CLEAR_S, 's', '载气≥50 %满量程吹扫此时间后气路中的液体清除(厂家吹扫步骤约30 min,取5 min)', '工程值') | |
| asm('bleed_turns_rad', BLEED_TURNS_RAD, 'rad', '排气接头打开的旋转角(1.5圈)', '工程值') | |
| return P | |
| CALIBRATED = {'ua_hx_W_K', 'ua_loss_W_K'} | |
| SLOT_REFERENCE = {'setpoint.gas_m3_s': '标准状态(Bronkhorst“n”:0 °C、1 atm)体积流量', 'measured.gas_m3_s': '标准状态(0 °C、1 atm)体积流量', | |
| 'measured.temperature_k': '热力学温度(ITS-90);PT100读数含约0.1 K/m的电缆偏差', 'setpoint.temperature_k': '热力学温度(ITS-90)', | |
| 'bleed.screw_angle_rad': '排气接头绕自身竖直轴(资产+Z)自关闭位置的旋开角'} | |
| def export_bronkhorst_cemw_contract_metadata(): | |
| slots, caps = {}, {} | |
| for k, v in SLOTS.items(): | |
| slots[k] = dict(meaning_zh=v['meaning'], component_ids=[v['component']], value_schema=copy.deepcopy(v['schema']), unit=v['unit'], | |
| reference_conditions=SLOT_REFERENCE.get(k), origin=v['origin'], visibility=v['visibility'], access='read_only', | |
| read_binding=dict(backend='host', artifact_id='runtime', accessor=f'BronkhorstCemwSession.read(state_ids=[{k!r}])'), write_via=None, | |
| sampling=dict(mode='instant', time_domain='simulation', window_description=_sampling_text(k)), source_ids=['simulation_assumption']) | |
| for k, v in CAPS.items(): | |
| un = k in UNSUPPORTED | |
| c = {key: copy.deepcopy(v[key]) for key in ['input_schema', 'output_schema', 'component_ids', 'function_zh', 'kind', 'visibility', 'example_arguments']} | |
| c.update(availability='unsupported' if un else 'implemented', | |
| implementation={layer: 'absent' if un or layer in ('scene', 'robot', 'hardware') else 'implemented' for layer in ['process', 'scene', 'robot', 'hardware', 'host']}, | |
| binding=None if un else dict(backend='host', artifact_id='runtime', entrypoint='asset_runtime.bronkhorst_cemw.BronkhorstCemwSession.invoke', | |
| invocation=f'session.invoke(instance_id="bronkhorst_cemw_01",capability_id={k!r},arguments={v["example_arguments"]!r},request_id="unique")'), | |
| preconditions=[] if un or k not in PRECONDITIONS else [dict(description_zh=_pre_text(k) + ';被拒时状态不变。', state_ids=_pre_slots(k), | |
| enforced_by='runtime', check='BronkhorstCemwRuntime.invoke')], | |
| state_effects=[dict(state_id=s, timing='on_step' if k == 'sim.step' else 'immediate', description_zh='设定或立即改变的量') for s in dict.fromkeys(EFFECTS.get(k, []))], | |
| observes=[] if un else list(OBSERVES.get(k, [])), model_effects=_model_effects(k, un), | |
| execution=dict(mode='synchronous', time_domain='simulation', | |
| completion_criterion=EXEC_TEXT[k][0] if k in EXEC_TEXT else '原子设定、配置或查询(流量、温度、蒸发与排气口在之后的step中演化)', | |
| completion_state_ids=[], timeout_s=None, cancellation='unsupported', retry='same_request_id', resources=list(RESOURCES.get(k, [])), | |
| partial_failure_zh=EXEC_TEXT[k][1] if k in EXEC_TEXT else ('不支持:不执行,状态不变' if un else '同步原子操作:成功时一次写入全部效果,被拒时状态不变')), | |
| errors=[dict(code=e, meaning_zh=ERROR_ZH.get(e, e), side_effects='none') for e in _errors_of(k)], | |
| verification=[], limitations=[UNSUPPORTED[k]] if un else list(CAP_LIMITS.get(k, [_DEFAULT_LIMIT])), source_ids=list(CAP_SOURCES[k])) | |
| if k in ON_STEP: | |
| c['state_effects'] += [dict(state_id=s, timing='on_step', description_zh=ON_STEP_ZH.get(k, '随step演化')) for s in dict.fromkeys(ON_STEP[k]) | |
| if not (k == 'sim.step' and s in EFFECTS.get(k, []))] | |
| caps[k] = c | |
| mechanism = dict( | |
| component_ids=['heat_exchanger', 'mixing_valve', 'mixing_block', 'valve_coil', 'liquid_inlet', 'gas_inlet', 'vapour_outlet', 'bleed_fitting'], | |
| state_ids=list(slots), implementation='lumped', | |
| meaning_zh='受控蒸发混合:液体流量计经CEM混合阀把液体雾化进载气,换热器(100 W、PT100、200 °C安全开关)把气溶胶蒸发成蒸气混合物;出口露点、蒸发分数与下游冷凝由能量平衡与饱和蒸气压决定', | |
| equations=['n_g = Q_n P_n / (R T_n), (T_n, P_n) = (273.15 K, 101325 Pa)', | |
| 'log10(p_sat / bar) = A - B / (T + C) (one continuous fit of the NIST Antoine sets + normal boiling point); dHvap = R ln10 B T^2 / (T + C)^2', | |
| 'dew point: sum_i y_i P / p_sat,i(T_dp) = 1; s = min(1, n_g / (sum_i n_i P / p_sat,i(T_out) - sum_i n_i))', | |
| 'UA_hx (T_hx - T_out) = sum_i n_i [s (cp_l,i (T_out - T_in) + dHvap_i(T_out)) + (1 - s) cp_l,i (T_out - T_in)] + n_g cp_g (T_out - T_in)', | |
| 'C dT_hx/dt = P_heater - Q_stream - UA_loss (T_hx - T_amb); P_heater = clip(Kp e + I, 0, 100 W), 0 above 200 C (safety switch)', | |
| 'outlet lag tau = V_hx / Q_actual; downstream: s_line = min(1, n_g / (sum_i n_i P / p_sat,i(T_line) - sum_i n_i))'], | |
| parameters=_params(), source_ids=[_SIM, _WB, _BR, _MN, _FQ, _NI], limitations=list(LIMITATIONS)) | |
| import importlib.util | |
| spec = importlib.util.spec_from_file_location('_cem_local_annotations', ROOT / 'scripts/asset_runtime/_annotations.py') | |
| ann = importlib.util.module_from_spec(spec) | |
| spec.loader.exec_module(ann) | |
| ann.KEY_ZH.update({k: v['meaning'] for k, v in SLOTS.items()}) | |
| ann.PARAM_ZH.update(PARAM_ZH) | |
| ann.annotate_export('bronkhorst_cemw', caps, slots, {'controlled_evaporation_mixing': mechanism}, inputs={'plant.configure': (PLANT, PLANT_EXAMPLE)}) | |
| for k, v in SLOTS.items(): | |
| slots[k]['meaning_zh'] = v['meaning'] | |
| if SLOT_REFERENCE.get(k): | |
| slots[k]['reference_conditions'] = SLOT_REFERENCE[k] | |
| return dict(asset_type_id=ASSET_TYPE_ID, catalog_id=CATALOG_ID, capabilities=caps, state_slots=slots, mechanisms={'controlled_evaporation_mixing': mechanism}) | |