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97.6 kB
| """ | |
| Auto-label valve handwheels as polygon segmentation masks. | |
| Design notes | |
| ------------ | |
| The valve is the WHITE 5-petal handwheel on top of the gas cylinder. | |
| Pure YOLO (open-vocabulary / YOLO-World) does not know this specific | |
| object well and tends to box the whole cylinder, so we use a two-stage | |
| hybrid pipeline that mirrors ``process_E_to_F.py`` for the gas cylinder: | |
| Stage 1 (coarse) : YOLO11x-seg locates the gas cylinder region and | |
| returns a polygon mask. This restricts the valve | |
| search to the cylinder body and avoids spurious | |
| white pixels from walls / ceiling / backlight. | |
| Stage 2 (fine) : Inside the cylinder mask, we threshold the L | |
| channel of CIE-LAB with an adaptive (Otsu) cut | |
| to isolate bright pixels. A morphological close | |
| fuses the 5 petals (and their inner holes + the | |
| central bolt hole) into one solid blob, then we | |
| pick the blob that is central, large enough and | |
| not too elongated. Its external contour is the | |
| valve edge label. | |
| Output | |
| ------ | |
| - YOLO-seg label files next to each image (``<class_id> x1 y1 x2 y2 ...``, | |
| normalized polygon coordinates). ``class_id`` defaults to 1 so the | |
| labels combine cleanly with the gas-cylinder labels (class 0). | |
| - Optional visualization images with the detected cylinder outlined in | |
| blue and the valve polygon filled + outlined in green (same style as | |
| ``process_E_to_F.py``). | |
| """ | |
| from __future__ import annotations | |
| import argparse | |
| import os | |
| import sys | |
| import time | |
| from dataclasses import dataclass | |
| from pathlib import Path | |
| import cv2 | |
| import numpy as np | |
| # ---------------------------------------------------------------------- | |
| # Defaults | |
| # ---------------------------------------------------------------------- | |
| DEFAULT_IMAGE_DIR = Path(r"D:\biyesheji\famen\阀门\阀门") | |
| DEFAULT_VIS_DIR = Path(r"D:\biyesheji\famen\阀门\valve_poly_visualized") | |
| DEFAULT_DEBUG_DIR = Path(r"D:\biyesheji\famen\阀门\valve_poly_debug") | |
| DEFAULT_MODEL = "yolo11x-seg.pt" | |
| IMAGE_SUFFIXES = {".png", ".jpg", ".jpeg", ".bmp", ".webp"} | |
| # COCO class weights for the coarse cylinder locator, kept identical to | |
| # process_E_to_F.py / auto_label_final_robust.py so behaviour matches. | |
| CYLINDER_CLASS_WEIGHTS = { | |
| 39: 2.0, # bottle (best match) | |
| 71: 1.0, # sink | |
| 61: 1.0, # toilet | |
| 41: 0.8, # cup | |
| 56: 0.8, # chair | |
| 10: 1.0, # fire hydrant | |
| 75: 0.8, # vase | |
| } | |
| # ---------------------------------------------------------------------- | |
| # Data classes | |
| # ---------------------------------------------------------------------- | |
| class CylinderROI: | |
| mask: np.ndarray # uint8 HxW, 255 inside cylinder | |
| bbox: tuple[int, int, int, int] # x1,y1,x2,y2 in original image | |
| cls_name: str | |
| conf: float | |
| polygon_norm: np.ndarray # Nx2 normalized polygon vertices | |
| class ValveCandidate: | |
| contour: np.ndarray # (N,1,2) int32, image pixel coords | |
| area: float | |
| perimeter: float | |
| circularity: float | |
| aspect: float | |
| centrality: float | |
| dark_center_ratio: float | |
| score: float | |
| class FivePetalGeometry: | |
| center: tuple[float, float] | |
| center_radius: float | |
| sector_angles: np.ndarray | |
| sector_radii: np.ndarray | |
| sector_hole_radii: np.ndarray | |
| sector_matched: np.ndarray | |
| ring_radius: float | |
| hole_radius: float | |
| matched_outer: int | |
| inner_spots: int | |
| score: float | |
| # ---------------------------------------------------------------------- | |
| # I/O helpers (unicode-safe for Chinese paths) | |
| # ---------------------------------------------------------------------- | |
| def imread_unicode(path: Path) -> np.ndarray | None: | |
| try: | |
| raw = np.fromfile(str(path), dtype=np.uint8) | |
| except Exception: | |
| return None | |
| if raw.size == 0: | |
| return None | |
| return cv2.imdecode(raw, cv2.IMREAD_COLOR) | |
| def read_yolo_bbox( | |
| label_path: Path, | |
| img_w: int, | |
| img_h: int, | |
| class_id: int = 1, | |
| ) -> tuple[int, int, int, int] | None: | |
| """Read the first matching bbox (class, cx, cy, w, h) from a YOLO | |
| label file and return it in ``(x1, y1, x2, y2)`` pixel coords. | |
| Returns ``None`` if the file is missing / empty / has no bbox for | |
| the given class. Lines that appear to be segmentation labels | |
| (more than 5 fields) are ignored so the function doesn't confuse | |
| a polygon output with a bbox prior. | |
| """ | |
| if not label_path.exists(): | |
| return None | |
| try: | |
| text = label_path.read_text(encoding="utf-8") | |
| except Exception: | |
| return None | |
| for line in text.splitlines(): | |
| parts = line.strip().split() | |
| # Proper YOLO bbox lines have exactly 5 fields. | |
| if len(parts) != 5: | |
| continue | |
| try: | |
| cls = int(float(parts[0])) | |
| except ValueError: | |
| continue | |
| if cls != class_id: | |
| continue | |
| try: | |
| cx, cy, bw, bh = (float(p) for p in parts[1:5]) | |
| except ValueError: | |
| continue | |
| x1 = int(round((cx - bw / 2.0) * img_w)) | |
| y1 = int(round((cy - bh / 2.0) * img_h)) | |
| x2 = int(round((cx + bw / 2.0) * img_w)) | |
| y2 = int(round((cy + bh / 2.0) * img_h)) | |
| x1 = max(0, min(img_w - 1, x1)) | |
| y1 = max(0, min(img_h - 1, y1)) | |
| x2 = max(0, min(img_w, x2)) | |
| y2 = max(0, min(img_h, y2)) | |
| if x2 - x1 < 5 or y2 - y1 < 5: | |
| return None | |
| return (x1, y1, x2, y2) | |
| return None | |
| def imwrite_unicode(path: Path, image: np.ndarray) -> bool: | |
| suffix = path.suffix.lower() | |
| ext = ".jpg" if suffix in {".jpg", ".jpeg"} else ".png" | |
| ok, buf = cv2.imencode(ext, image) | |
| if not ok: | |
| return False | |
| path.parent.mkdir(parents=True, exist_ok=True) | |
| buf.tofile(str(path)) | |
| return True | |
| # ---------------------------------------------------------------------- | |
| # Stage 1 — cylinder locator (YOLO11x-seg) | |
| # ---------------------------------------------------------------------- | |
| class CylinderLocator: | |
| """Locate the gas cylinder to restrict the valve search area.""" | |
| def __init__(self, model_path: str, device: str = "cpu") -> None: | |
| from ultralytics import YOLO | |
| print(f"[Cylinder] Loading {model_path} on device={device} ...", flush=True) | |
| self.model = YOLO(model_path) | |
| self.device = device | |
| self.conf_threshold = 0.01 | |
| self.min_area_ratio = 0.03 | |
| self.max_dist_ratio = 0.35 | |
| def locate(self, img: np.ndarray) -> CylinderROI | None: | |
| h, w = img.shape[:2] | |
| cx, cy = w / 2.0, h / 2.0 | |
| diag = float(w * w + h * h) ** 0.5 | |
| total_area = float(w * h) | |
| result = self.model( | |
| img, | |
| conf=self.conf_threshold, | |
| device=self.device, | |
| verbose=False, | |
| )[0] | |
| if result.masks is None: | |
| return None | |
| best: CylinderROI | None = None | |
| best_score = -1.0 | |
| for i in range(len(result.masks.data)): | |
| cls_id = int(result.boxes.cls[i]) | |
| if cls_id not in CYLINDER_CLASS_WEIGHTS: | |
| continue | |
| conf = float(result.boxes.conf[i]) | |
| x1, y1, x2, y2 = result.boxes.xyxy[i].tolist() | |
| box_area = (x2 - x1) * (y2 - y1) | |
| area_ratio = box_area / total_area | |
| if area_ratio < self.min_area_ratio: | |
| continue | |
| bcx = (x1 + x2) / 2.0 | |
| bcy = (y1 + y2) / 2.0 | |
| dist_ratio = ((bcx - cx) ** 2 + (bcy - cy) ** 2) ** 0.5 / diag | |
| if dist_ratio > self.max_dist_ratio: | |
| continue | |
| centrality_bonus = 1.0 + (1.0 - dist_ratio / self.max_dist_ratio) | |
| score = conf * CYLINDER_CLASS_WEIGHTS[cls_id] * centrality_bonus | |
| if score <= best_score: | |
| continue | |
| poly_norm = result.masks.xyn[i] | |
| if len(poly_norm) < 3: | |
| continue | |
| pts = (poly_norm * np.array([w, h])).astype(np.int32).reshape(-1, 1, 2) | |
| mask = np.zeros((h, w), dtype=np.uint8) | |
| cv2.fillPoly(mask, [pts], 255) | |
| best = CylinderROI( | |
| mask=mask, | |
| bbox=(int(x1), int(y1), int(x2), int(y2)), | |
| cls_name=result.names[cls_id], | |
| conf=conf, | |
| polygon_norm=poly_norm, | |
| ) | |
| best_score = score | |
| return best | |
| # ---------------------------------------------------------------------- | |
| # Stage 2 — white handwheel detector | |
| # ---------------------------------------------------------------------- | |
| def _compute_bright_mask( | |
| img: np.ndarray, | |
| percentile: float, | |
| min_thresh: int, | |
| neutral_tol: int, | |
| ) -> tuple[np.ndarray, np.ndarray, int]: | |
| """Threshold the L channel (LAB) to isolate bright, colour-neutral | |
| pixels globally. Returns ``(bright_mask, L, threshold)``.""" | |
| lab = cv2.cvtColor(img, cv2.COLOR_BGR2LAB) | |
| L, A, B = cv2.split(lab) | |
| # Exclude extreme overexposed pixels (often from the direct light | |
| # source) so they do not dominate the percentile computation. | |
| L_for_stats = L[(L > 30) & (L < 252)] | |
| if L_for_stats.size == 0: | |
| L_for_stats = L.reshape(-1) | |
| pct_val = float(np.percentile(L_for_stats, percentile)) | |
| thresh_val = int(max(pct_val, min_thresh)) | |
| # Neutral-colour check: LAB a,b channels are stored offset by 128, | |
| # so a neutral grey/white has |a-128|+|b-128| small. A warm wall has | |
| # a noticeable yellow tint (b > 128 → diff > 0). The valve itself | |
| # is largely neutral even under warm lighting because its white | |
| # surface reflects the dominant light colour but with less hue. | |
| a_diff = np.abs(A.astype(np.int16) - 128) | |
| b_diff = np.abs(B.astype(np.int16) - 128) | |
| neutral = (a_diff + b_diff) < neutral_tol | |
| bright = ((L > thresh_val) & neutral).astype(np.uint8) * 255 | |
| return bright, L, thresh_val | |
| def _find_dark_spots( | |
| gray: np.ndarray, | |
| min_radius: int, | |
| max_radius: int, | |
| ) -> list[tuple[int, int, int]]: | |
| """Find small dark circular blobs using SimpleBlobDetector. | |
| Returns a list of (x, y, radius) in image coords. These correspond | |
| to the valve's central bolt and its 5 petal-holes. | |
| """ | |
| params = cv2.SimpleBlobDetector_Params() | |
| params.filterByColor = True | |
| params.blobColor = 0 # dark blobs on light background | |
| params.filterByArea = True | |
| params.minArea = float(np.pi * min_radius * min_radius) | |
| params.maxArea = float(np.pi * max_radius * max_radius) | |
| params.filterByCircularity = True | |
| params.minCircularity = 0.45 # loosened to catch slightly-ellipsoidal holes | |
| params.filterByConvexity = True | |
| params.minConvexity = 0.70 | |
| params.filterByInertia = True | |
| params.minInertiaRatio = 0.25 | |
| params.minThreshold = 20 | |
| params.maxThreshold = 220 | |
| params.thresholdStep = 10 | |
| detector = cv2.SimpleBlobDetector_create(params) | |
| kps = detector.detect(gray) | |
| return [(int(k.pt[0]), int(k.pt[1]), int(k.size / 2.0)) for k in kps] | |
| def _filter_spots_on_bright_surface( | |
| spots: list[tuple[int, int, int]], | |
| L: np.ndarray, | |
| min_surround_L: int, | |
| ring_radius_scale: float = 2.2, | |
| ) -> list[tuple[int, int, int]]: | |
| """Keep only spots whose immediate surroundings are bright. | |
| The valve bolt / petal-holes sit on a white handwheel; chain links | |
| and dark text on grey cylinder sit on a darker surface. Testing the | |
| mean L of a ring just outside the spot reliably separates them. | |
| """ | |
| h, w = L.shape[:2] | |
| kept: list[tuple[int, int, int]] = [] | |
| for (x, y, r) in spots: | |
| check_r = int(max(r, 6) * ring_radius_scale) | |
| y1 = max(0, y - check_r) | |
| y2 = min(h, y + check_r + 1) | |
| x1 = max(0, x - check_r) | |
| x2 = min(w, x + check_r + 1) | |
| patch = L[y1:y2, x1:x2] | |
| if patch.size == 0: | |
| continue | |
| yi, xi = np.ogrid[y1:y2, x1:x2] | |
| dist2 = (yi - y) ** 2 + (xi - x) ** 2 | |
| ring = dist2 > (r * 1.4) ** 2 | |
| if not ring.any(): | |
| continue | |
| surround_mean = float(patch[ring].mean()) | |
| if surround_mean >= min_surround_L: | |
| kept.append((x, y, r)) | |
| return kept | |
| def _cluster_spots( | |
| spots: list[tuple[int, int, int]], | |
| max_gap: float, | |
| min_cluster_size: int, | |
| max_diameter: float | None = None, | |
| ) -> list[list[tuple[int, int, int]]]: | |
| """Single-link clustering by proximity, with an optional diameter | |
| cap. Two spots belong to the same cluster if their centres are | |
| within ``max_gap`` pixels. Clusters whose furthest-pair distance | |
| exceeds ``max_diameter`` are split by dropping outliers until they | |
| shrink below the cap (this handles cases where a wire bridges | |
| valve-hole spots with unrelated background spots). | |
| """ | |
| n = len(spots) | |
| if n == 0: | |
| return [] | |
| parent = list(range(n)) | |
| def find(x: int) -> int: | |
| while parent[x] != x: | |
| parent[x] = parent[parent[x]] | |
| x = parent[x] | |
| return x | |
| def union(a: int, b: int) -> None: | |
| ra, rb = find(a), find(b) | |
| if ra != rb: | |
| parent[ra] = rb | |
| for i in range(n): | |
| xi, yi, _ = spots[i] | |
| for j in range(i + 1, n): | |
| xj, yj, _ = spots[j] | |
| d = ((xi - xj) ** 2 + (yi - yj) ** 2) ** 0.5 | |
| if d <= max_gap: | |
| union(i, j) | |
| buckets: dict[int, list[tuple[int, int, int]]] = {} | |
| for i in range(n): | |
| r = find(i) | |
| buckets.setdefault(r, []).append(spots[i]) | |
| raw_clusters = [c for c in buckets.values() if len(c) >= min_cluster_size] | |
| if max_diameter is None: | |
| return raw_clusters | |
| def cluster_diameter(pts: list[tuple[int, int, int]]) -> float: | |
| xs = np.array([s[0] for s in pts], dtype=np.float32) | |
| ys = np.array([s[1] for s in pts], dtype=np.float32) | |
| cx, cy = float(xs.mean()), float(ys.mean()) | |
| dists = np.sqrt((xs - cx) ** 2 + (ys - cy) ** 2) | |
| return float(dists.max() * 2.0) if dists.size else 0.0 | |
| compact: list[list[tuple[int, int, int]]] = [] | |
| for cluster in raw_clusters: | |
| # Iteratively drop the spot farthest from the centroid until the | |
| # cluster is compact enough, or it shrinks below min size. | |
| current = list(cluster) | |
| while len(current) >= min_cluster_size: | |
| xs = np.array([s[0] for s in current], dtype=np.float32) | |
| ys = np.array([s[1] for s in current], dtype=np.float32) | |
| cx, cy = float(xs.mean()), float(ys.mean()) | |
| dists = np.sqrt((xs - cx) ** 2 + (ys - cy) ** 2) | |
| if float(dists.max() * 2.0) <= max_diameter: | |
| break | |
| # Drop the farthest spot and try again | |
| worst = int(np.argmax(dists)) | |
| current.pop(worst) | |
| if len(current) >= min_cluster_size: | |
| if cluster_diameter(current) <= max_diameter: | |
| compact.append(current) | |
| return compact | |
| def _wrap_angle(angle: float) -> float: | |
| return float((angle + np.pi) % (2.0 * np.pi) - np.pi) | |
| def _build_five_petal_mask( | |
| shape: tuple[int, int], | |
| spots: list[tuple[int, int, int]], | |
| center_hint: tuple[float, float], | |
| radius_hint: float, | |
| ) -> tuple[np.ndarray, float, int, int] | None: | |
| if len(spots) < 3: | |
| return None | |
| cx0, cy0 = center_hint | |
| keep_r = max(18.0, radius_hint * 1.35) | |
| keep_r2 = keep_r * keep_r | |
| local: list[tuple[int, int, int]] = [] | |
| seen: set[tuple[int, int, int]] = set() | |
| for x, y, r in spots: | |
| key = (int(x), int(y), int(r)) | |
| if key in seen: | |
| continue | |
| seen.add(key) | |
| if (key[0] - cx0) ** 2 + (key[1] - cy0) ** 2 <= keep_r2: | |
| local.append(key) | |
| if len(local) < 5: | |
| local = list(seen) | |
| if len(local) < 3: | |
| return None | |
| d0 = np.array([ | |
| ((x - cx0) ** 2 + (y - cy0) ** 2) ** 0.5 for (x, y, _) in local | |
| ], dtype=np.float32) | |
| nearest_idx = int(np.argmin(d0)) | |
| cx, cy = cx0, cy0 | |
| if float(d0[nearest_idx]) <= max(8.0, radius_hint * 0.22): | |
| cx = 0.80 * cx0 + 0.20 * float(local[nearest_idx][0]) | |
| cy = 0.80 * cy0 + 0.20 * float(local[nearest_idx][1]) | |
| polar: list[tuple[int, int, int, float, float]] = [] | |
| for x, y, r in local: | |
| dist = float(((x - cx) ** 2 + (y - cy) ** 2) ** 0.5) | |
| if dist <= keep_r * 1.05: | |
| polar.append((x, y, r, dist, float(np.arctan2(y - cy, x - cx)))) | |
| if len(polar) < 3: | |
| return None | |
| dvals = np.array([p[3] for p in polar], dtype=np.float32) | |
| max_d = float(dvals.max()) if dvals.size else 0.0 | |
| outer_min = max(radius_hint * 0.22, max_d * 0.35) | |
| outer = [p for p in polar if p[3] >= outer_min] | |
| if len(outer) < 3: | |
| outer = sorted(polar, key=lambda item: item[3], reverse=True)[: min(5, len(polar))] | |
| if len(outer) < 3: | |
| return None | |
| inner_limit = max(radius_hint * 0.34, max_d * 0.32) | |
| inner_spots = sum(1 for p in polar if p[3] <= inner_limit) | |
| step = 2.0 * np.pi / 5.0 | |
| outer_angles = np.array([p[4] for p in outer], dtype=np.float32) | |
| best_base = float(outer_angles[0]) | |
| best_cost = float("inf") | |
| for ang in outer_angles: | |
| for k in range(5): | |
| base = _wrap_angle(float(ang - step * k)) | |
| cost = 0.0 | |
| for obs in outer_angles: | |
| cost += min( | |
| abs(_wrap_angle(float(obs - (base + step * j)))) | |
| for j in range(5) | |
| ) | |
| if cost < best_cost: | |
| best_cost = cost | |
| best_base = base | |
| sector_angles = np.array([ | |
| _wrap_angle(best_base + step * k) for k in range(5) | |
| ], dtype=np.float32) | |
| sector_points: list[list[tuple[int, int, int, float, float]]] = [[] for _ in range(5)] | |
| ang_errors: list[float] = [] | |
| max_ang_err = step * 0.42 | |
| for item in outer: | |
| diffs = np.array([ | |
| abs(_wrap_angle(float(item[4] - ang))) for ang in sector_angles | |
| ], dtype=np.float32) | |
| idx = int(np.argmin(diffs)) | |
| if float(diffs[idx]) <= max_ang_err: | |
| sector_points[idx].append(item) | |
| ang_errors.append(float(diffs[idx])) | |
| matched_outer = sum(1 for pts in sector_points if pts) | |
| if matched_outer < 3: | |
| return None | |
| observed_radii = [ | |
| float(max(pts, key=lambda item: item[3])[3]) | |
| for pts in sector_points if pts | |
| ] | |
| if not observed_radii: | |
| return None | |
| petal_hole_r = float(np.median(np.array(observed_radii, dtype=np.float32))) | |
| tip_r = max(petal_hole_r * 1.55, radius_hint * 1.00) | |
| tip_r = min(tip_r, max(radius_hint * 1.28, petal_hole_r * 1.75)) | |
| valley_r = max(petal_hole_r * 1.12, tip_r * 0.76) | |
| valley_r = min(valley_r, tip_r * 0.87) | |
| shoulder_r = tip_r * 0.95 | |
| shoulder_delta = (np.pi / 5.0) * 0.55 | |
| pts: list[list[int]] = [] | |
| for ang in sector_angles: | |
| pts.append([ | |
| int(round(cx + shoulder_r * np.cos(float(ang - shoulder_delta)))), | |
| int(round(cy + shoulder_r * np.sin(float(ang - shoulder_delta)))), | |
| ]) | |
| pts.append([ | |
| int(round(cx + tip_r * np.cos(float(ang)))), | |
| int(round(cy + tip_r * np.sin(float(ang)))), | |
| ]) | |
| pts.append([ | |
| int(round(cx + shoulder_r * np.cos(float(ang + shoulder_delta)))), | |
| int(round(cy + shoulder_r * np.sin(float(ang + shoulder_delta)))), | |
| ]) | |
| mid = float(ang + np.pi / 5.0) | |
| pts.append([ | |
| int(round(cx + valley_r * np.cos(mid))), | |
| int(round(cy + valley_r * np.sin(mid))), | |
| ]) | |
| poly = np.array(pts, dtype=np.int32).reshape(-1, 1, 2) | |
| mask = np.zeros(shape, dtype=np.uint8) | |
| cv2.fillPoly(mask, [poly], 255) | |
| mean_ang_err = float(np.mean(ang_errors)) if ang_errors else step | |
| angular_score = max(0.0, 1.0 - mean_ang_err / (step * 0.45)) | |
| if len(observed_radii) >= 2: | |
| radii_arr = np.array(observed_radii, dtype=np.float32) | |
| radius_score = max(0.0, 1.0 - float(radii_arr.std()) / max(1.0, float(radii_arr.mean()))) | |
| else: | |
| radius_score = 0.5 | |
| inner_score = min(1.0, inner_spots / 2.0) | |
| score = min(1.0, 0.60 * (matched_outer / 5.0) + 0.20 * angular_score + 0.10 * radius_score + 0.10 * inner_score) | |
| return mask, float(score), int(matched_outer), int(inner_spots) | |
| def _fit_five_petal_geometry( | |
| spots: list[tuple[int, int, int]], | |
| shape: tuple[int, int], | |
| ) -> FivePetalGeometry | None: | |
| if len(spots) < 4: | |
| return None | |
| short = float(min(shape)) | |
| max_spot_radius = max(float(s[2]) for s in spots) | |
| centre_candidates = sorted(spots, key=lambda item: item[2], reverse=True)[: min(6, len(spots))] | |
| best: FivePetalGeometry | None = None | |
| best_score = -1.0 | |
| step = 2.0 * np.pi / 5.0 | |
| for cx_i, cy_i, cr_i in centre_candidates: | |
| cx = float(cx_i) | |
| cy = float(cy_i) | |
| cr = float(cr_i) | |
| polar: list[tuple[int, int, int, float, float]] = [] | |
| for x, y, r in spots: | |
| if x == cx_i and y == cy_i and r == cr_i: | |
| continue | |
| dist = float(((x - cx) ** 2 + (y - cy) ** 2) ** 0.5) | |
| if dist <= max(18.0, cr * 0.75): | |
| continue | |
| if dist >= short * 0.60: | |
| continue | |
| polar.append((x, y, r, dist, float(np.arctan2(y - cy, x - cx)))) | |
| if len(polar) < 3: | |
| continue | |
| ordered = sorted(polar, key=lambda item: item[3]) | |
| seed_d = np.array([p[3] for p in ordered[: min(5, len(ordered))]], dtype=np.float32) | |
| ring_seed = float(np.median(seed_d)) | |
| outer_min = max(ring_seed * 0.55, cr * 1.25) | |
| outer_max = ring_seed * 1.55 | |
| outer = [p for p in polar if outer_min <= p[3] <= outer_max] | |
| if len(outer) < 3: | |
| outer_min = max(ring_seed * 0.42, cr * 1.10) | |
| outer = [p for p in polar if outer_min <= p[3] <= outer_max] | |
| if len(outer) < 3: | |
| continue | |
| outer_angles = np.array([p[4] for p in outer], dtype=np.float32) | |
| best_base = float(outer_angles[0]) | |
| best_cost = float("inf") | |
| for ang in outer_angles: | |
| for k in range(5): | |
| base = _wrap_angle(float(ang - step * k)) | |
| cost = 0.0 | |
| for obs in outer_angles: | |
| cost += min( | |
| abs(_wrap_angle(float(obs - (base + step * j)))) | |
| for j in range(5) | |
| ) | |
| if cost < best_cost: | |
| best_cost = cost | |
| best_base = base | |
| sector_angles = np.array([ | |
| _wrap_angle(best_base + step * k) for k in range(5) | |
| ], dtype=np.float32) | |
| sector_points: list[list[tuple[int, int, int, float, float]]] = [[] for _ in range(5)] | |
| ang_errors: list[float] = [] | |
| for item in outer: | |
| diffs = np.array([ | |
| abs(_wrap_angle(float(item[4] - ang))) for ang in sector_angles | |
| ], dtype=np.float32) | |
| idx = int(np.argmin(diffs)) | |
| if float(diffs[idx]) <= step * 0.43: | |
| sector_points[idx].append(item) | |
| ang_errors.append(float(diffs[idx])) | |
| matched_outer = sum(1 for pts in sector_points if pts) | |
| if matched_outer < 3: | |
| continue | |
| outer_radius_ref = float(np.median(np.array([p[3] for p in outer], dtype=np.float32))) | |
| outer_hole_ref = float(np.median(np.array([p[2] for p in outer], dtype=np.float32))) | |
| def pick_sector_point( | |
| pts: list[tuple[int, int, int, float, float]], | |
| sector_idx: int, | |
| radius_ref: float, | |
| ) -> tuple[int, int, int, float, float]: | |
| radius_ref = max(1.0, float(radius_ref)) | |
| hole_ref = max(1.0, outer_hole_ref) | |
| sector_ang = float(sector_angles[sector_idx]) | |
| return min( | |
| pts, | |
| key=lambda item: ( | |
| abs(float(item[3]) - radius_ref) / radius_ref | |
| + 0.16 * abs(_wrap_angle(float(item[4] - sector_ang))) / (step * 0.43) | |
| - 0.025 * min(2.0, float(item[2]) / hole_ref) | |
| ), | |
| ) | |
| observed = [ | |
| pick_sector_point(pts, idx, outer_radius_ref) | |
| for idx, pts in enumerate(sector_points) if pts | |
| ] | |
| observed_r = np.array([p[3] for p in observed], dtype=np.float32) | |
| ring_radius = float(np.median(observed_r)) | |
| hole_radius = float(np.median(np.array([p[2] for p in observed], dtype=np.float32))) | |
| sector_radii = np.full(5, ring_radius, dtype=np.float32) | |
| sector_hole_radii = np.full(5, hole_radius, dtype=np.float32) | |
| sector_angles_refined = sector_angles.copy() | |
| sector_matched = np.zeros(5, dtype=bool) | |
| accepted_radii: list[float] = [] | |
| for idx, pts in enumerate(sector_points): | |
| if not pts: | |
| continue | |
| picked = pick_sector_point(pts, idx, ring_radius) | |
| if picked[3] < ring_radius * 0.72 or picked[3] > ring_radius * 1.32: | |
| continue | |
| sector_radii[idx] = float(picked[3]) | |
| sector_hole_radii[idx] = float(picked[2]) | |
| sector_matched[idx] = True | |
| accepted_radii.append(float(picked[3])) | |
| angle_delta = _wrap_angle(float(picked[4] - sector_angles[idx])) | |
| blend = 0.55 if abs(angle_delta) <= step * 0.30 else 0.25 | |
| sector_angles_refined[idx] = _wrap_angle(float(sector_angles[idx] + blend * angle_delta)) | |
| sector_angles = sector_angles_refined | |
| sector_radii = np.clip(sector_radii, ring_radius * 0.80, ring_radius * 1.25) | |
| sector_hole_radii = np.clip(sector_hole_radii, hole_radius * 0.85, hole_radius * 1.20) | |
| matched_outer = int(sector_matched.sum()) | |
| if matched_outer < 3: | |
| continue | |
| inner_spots = 1 + sum( | |
| 1 for p in polar | |
| if p[3] <= max(cr * 1.80, ring_radius * 0.48) | |
| ) | |
| mean_ang_err = float(np.mean(ang_errors)) if ang_errors else step | |
| angular_score = max(0.0, 1.0 - mean_ang_err / (step * 0.45)) | |
| radius_values = np.array(accepted_radii, dtype=np.float32) | |
| radius_score = max(0.0, 1.0 - float(radius_values.std()) / max(1.0, float(radius_values.mean()))) | |
| centre_score = min(1.0, cr / max(1.0, max_spot_radius * 0.85)) | |
| score = min( | |
| 1.0, | |
| 0.44 * (matched_outer / 5.0) | |
| + 0.18 * angular_score | |
| + 0.12 * radius_score | |
| + 0.10 * min(1.0, inner_spots / 2.0) | |
| + 0.16 * centre_score, | |
| ) | |
| if cr < max_spot_radius * 0.75 and matched_outer <= 3: | |
| score *= 0.84 | |
| if score > best_score: | |
| best_score = score | |
| best = FivePetalGeometry( | |
| center=(cx, cy), | |
| center_radius=cr, | |
| sector_angles=sector_angles, | |
| sector_radii=sector_radii, | |
| sector_hole_radii=sector_hole_radii, | |
| sector_matched=sector_matched, | |
| ring_radius=ring_radius, | |
| hole_radius=hole_radius, | |
| matched_outer=matched_outer, | |
| inner_spots=inner_spots, | |
| score=float(score), | |
| ) | |
| return best | |
| def _build_radial_five_petal_contour( | |
| bright: np.ndarray, | |
| geom: FivePetalGeometry, | |
| samples: int = 120, | |
| ) -> np.ndarray | None: | |
| h, w = bright.shape[:2] | |
| cx, cy = geom.center | |
| step = 2.0 * np.pi / 5.0 | |
| sector_radii = np.asarray(geom.sector_radii, dtype=np.float32) | |
| sector_hole_radii = np.asarray(geom.sector_hole_radii, dtype=np.float32) | |
| sector_matched = np.asarray(geom.sector_matched, dtype=bool) | |
| if sector_radii.size != 5: | |
| sector_radii = np.full(5, geom.ring_radius, dtype=np.float32) | |
| if sector_hole_radii.size != 5: | |
| sector_hole_radii = np.full(5, geom.hole_radius, dtype=np.float32) | |
| if sector_matched.size != 5: | |
| sector_matched = np.ones(5, dtype=bool) | |
| sector_tip_r = np.maximum(sector_radii + 2.55 * sector_hole_radii, | |
| sector_radii * 1.24) | |
| sector_tip_r = np.maximum(sector_tip_r, geom.center_radius * 2.60) | |
| sector_tip_r = np.minimum(sector_tip_r, sector_radii * 1.48) | |
| min_r = max(geom.center_radius * 1.15, float(sector_radii.min()) * 0.35) | |
| max_r = float(sector_tip_r.max()) * 1.18 | |
| src = (bright > 0).astype(np.uint8) * 255 | |
| if cv2.countNonZero(src) < 50: | |
| return None | |
| raw_src = src.copy() | |
| mk = max(3, int(0.006 * min(h, w))) | |
| mk = mk if mk % 2 == 1 else mk + 1 | |
| morph_kernel = cv2.getStructuringElement(cv2.MORPH_ELLIPSE, (mk, mk)) | |
| src = cv2.morphologyEx(src, cv2.MORPH_CLOSE, morph_kernel) | |
| src_cnts, _ = cv2.findContours(src, cv2.RETR_EXTERNAL, cv2.CHAIN_APPROX_NONE) | |
| if not src_cnts: | |
| return None | |
| solid = np.zeros_like(src) | |
| cv2.drawContours(solid, src_cnts, -1, 255, thickness=cv2.FILLED) | |
| angles = np.linspace(-np.pi, np.pi, samples, endpoint=False, dtype=np.float32) | |
| radii: list[float] = [] | |
| priors: list[float] = [] | |
| caps: list[float] = [] | |
| floors: list[float] = [] | |
| evidences: list[float] = [] | |
| lobes: list[float] = [] | |
| radial_grid = np.arange(min_r, max_r + 2.0, 2.0, dtype=np.float32) | |
| for theta in angles: | |
| diffs = np.array([ | |
| abs(_wrap_angle(float(theta - sec))) for sec in geom.sector_angles | |
| ], dtype=np.float32) | |
| weights = np.exp(-((diffs / (step * 0.72)) ** 2)) | |
| wsum = float(weights.sum()) | |
| if wsum <= 1e-6: | |
| weights = np.ones(5, dtype=np.float32) | |
| wsum = 5.0 | |
| local_ring = float(np.dot(weights, sector_radii) / wsum) | |
| local_hole = float(np.dot(weights, sector_hole_radii) / wsum) | |
| matched_strength = float( | |
| np.dot(weights, sector_matched.astype(np.float32)) / wsum | |
| ) | |
| local_tip = max( | |
| local_ring + 2.55 * local_hole, | |
| local_ring * 1.24, | |
| geom.center_radius * 2.60, | |
| ) | |
| local_tip = min(local_tip, local_ring * 1.48) | |
| local_valley = max(local_ring * 0.70, local_tip * 0.58) | |
| local_valley = min(local_valley, local_tip * 0.82) | |
| diff = float(diffs.min()) | |
| lobe = max(0.0, float(np.cos(diff * 2.5))) | |
| prior = local_valley + (local_tip - local_valley) * (lobe ** 0.55) | |
| priors.append(prior) | |
| rs = radial_grid[radial_grid <= min(max_r, prior * 1.08)] | |
| xs = np.round(cx + rs * np.cos(float(theta))).astype(np.int32) | |
| ys = np.round(cy + rs * np.sin(float(theta))).astype(np.int32) | |
| valid = (xs >= 0) & (xs < w) & (ys >= 0) & (ys < h) | |
| cap = prior * (0.982 if matched_strength >= 0.55 else 0.940) | |
| floor = local_valley * (0.74 if matched_strength >= 0.55 else 0.66) | |
| if lobe >= 0.60 and matched_strength >= 0.55: | |
| floor = max(floor, prior * 0.74) | |
| if matched_strength >= 0.55 and lobe >= 0.35: | |
| floor = max(floor, prior * (0.74 + 0.14 * lobe)) | |
| if matched_strength >= 0.55: | |
| radius = prior * (0.90 + 0.055 * lobe) | |
| else: | |
| radius = prior * (0.84 + 0.05 * lobe) | |
| evidence = 0.0 | |
| if np.any(valid): | |
| rs_v = rs[valid] | |
| raw_vals = raw_src[ys[valid], xs[valid]] > 0 | |
| solid_vals = solid[ys[valid], xs[valid]] > 0 | |
| raw_fg = raw_vals & (rs_v >= prior * 0.42) | |
| solid_fg = solid_vals & (rs_v >= prior * 0.42) | |
| tail = (rs_v >= prior * 0.78) & (rs_v <= prior * 1.06) | |
| raw_tail_density = ( | |
| float(raw_vals[tail].sum()) / float(max(1, int(tail.sum()))) | |
| if np.any(tail) else 0.0 | |
| ) | |
| solid_tail_density = ( | |
| float(solid_vals[tail].sum()) / float(max(1, int(tail.sum()))) | |
| if np.any(tail) else 0.0 | |
| ) | |
| raw_idxs = np.array([], dtype=np.int64) | |
| if np.any(raw_fg): | |
| raw_support = np.convolve( | |
| raw_fg.astype(np.uint8), np.ones(5, dtype=np.uint8), | |
| mode="same", | |
| ) | |
| raw_idxs = np.flatnonzero((raw_support >= 2) & (rs_v >= prior * 0.48)) | |
| solid_idxs = np.array([], dtype=np.int64) | |
| if np.any(solid_fg): | |
| solid_support = np.convolve( | |
| solid_fg.astype(np.uint8), np.ones(5, dtype=np.uint8), | |
| mode="same", | |
| ) | |
| solid_idxs = np.flatnonzero((solid_support >= 2) & (rs_v >= prior * 0.48)) | |
| if raw_idxs.size: | |
| measured = float(rs_v[raw_idxs[-1]]) | |
| strong_raw_edge = raw_tail_density >= max(0.26, 0.42 - 0.18 * lobe) | |
| evidence = max(evidence, raw_tail_density, 0.42 if measured >= prior * 0.78 else 0.20) | |
| if measured >= prior * 0.95: | |
| edge_cap = prior * (0.980 if strong_raw_edge else 0.925) | |
| radius = min(measured, edge_cap) | |
| if strong_raw_edge: | |
| evidence = max(evidence, 0.64) | |
| elif solid_idxs.size and measured < prior * (0.82 if lobe >= 0.45 else 0.74): | |
| filled = float(rs_v[solid_idxs[-1]]) | |
| if matched_strength >= 0.50 and solid_tail_density >= 0.20: | |
| target = min(filled, prior * (0.935 if lobe >= 0.45 else 0.875)) | |
| blend = min(0.62, 0.32 + 0.30 * matched_strength) | |
| radius = (1.0 - blend) * measured + blend * target | |
| evidence = max(evidence, solid_tail_density, 0.34) | |
| else: | |
| radius = measured | |
| else: | |
| radius = measured | |
| elif solid_idxs.size: | |
| measured = float(rs_v[solid_idxs[-1]]) | |
| if matched_strength >= 0.55 and solid_tail_density >= 0.24: | |
| radius = min(measured, prior * (0.940 if lobe >= 0.45 else 0.860)) | |
| evidence = max(evidence, solid_tail_density, 0.32) | |
| elif measured < prior * 0.72: | |
| radius = 0.42 * prior + 0.58 * measured | |
| evidence = max(evidence, solid_tail_density * 0.60) | |
| else: | |
| radius = min(measured, prior * 0.900) | |
| evidence = max(evidence, solid_tail_density * 0.50) | |
| radius = max(floor, min(cap, radius)) | |
| caps.append(cap) | |
| floors.append(floor) | |
| evidences.append(evidence) | |
| lobes.append(lobe) | |
| radii.append(radius) | |
| radii_arr = np.array(radii, dtype=np.float32) | |
| prior_arr = np.array(priors, dtype=np.float32) | |
| cap_arr = np.array(caps, dtype=np.float32) | |
| floor_arr = np.array(floors, dtype=np.float32) | |
| evidence_arr = np.array(evidences, dtype=np.float32) | |
| lobe_arr = np.array(lobes, dtype=np.float32) | |
| offsets = np.array([-4, -3, -2, -1, 1, 2, 3, 4], dtype=np.int32) | |
| for _ in range(2): | |
| filled_arr = radii_arr.copy() | |
| for i in range(samples): | |
| if evidence_arr[i] >= 0.22 or lobe_arr[i] < 0.32: | |
| continue | |
| idx = np.mod(i + offsets, samples) | |
| good = evidence_arr[idx] >= 0.32 | |
| if int(good.sum()) < 3: | |
| continue | |
| candidate = float(np.median(radii_arr[idx][good])) | |
| max_fill = prior_arr[i] * (0.925 if lobe_arr[i] >= 0.50 else 0.880) | |
| if candidate > radii_arr[i] * 1.08: | |
| filled_arr[i] = max(radii_arr[i], min(candidate * 0.96, max_fill, cap_arr[i])) | |
| evidence_arr[i] = max(evidence_arr[i], 0.24) | |
| radii_arr = np.maximum(floor_arr, np.minimum(cap_arr, filled_arr)) | |
| for _ in range(2): | |
| median_arr = np.array([ | |
| float(np.median(np.take(radii_arr, np.arange(i - 2, i + 3), mode="wrap"))) | |
| for i in range(samples) | |
| ], dtype=np.float32) | |
| radii_arr = np.minimum(radii_arr, median_arr * 1.07) | |
| radii_arr = np.maximum(radii_arr, np.minimum(median_arr * 0.88, prior_arr * 0.70)) | |
| radii_arr = ( | |
| np.roll(radii_arr, 1) * 0.22 | |
| + radii_arr * 0.56 | |
| + np.roll(radii_arr, -1) * 0.22 | |
| ) | |
| radii_arr = np.maximum(floor_arr, np.minimum(cap_arr, radii_arr)) | |
| radii_arr = np.maximum(floor_arr, np.minimum(cap_arr, radii_arr)) | |
| pts = np.stack([ | |
| np.round(cx + radii_arr * np.cos(angles)).astype(np.int32), | |
| np.round(cy + radii_arr * np.sin(angles)).astype(np.int32), | |
| ], axis=1) | |
| pts[:, 0] = np.clip(pts[:, 0], 0, w - 1) | |
| pts[:, 1] = np.clip(pts[:, 1], 0, h - 1) | |
| mask = np.zeros((h, w), dtype=np.uint8) | |
| cv2.fillPoly(mask, [pts.reshape(-1, 1, 2)], 255) | |
| centre_pt = (int(round(cx)), int(round(cy))) | |
| cv2.circle(mask, centre_pt, max(3, int(round(geom.center_radius * 1.25))), 255, -1) | |
| for idx in range(5): | |
| if not bool(sector_matched[idx]): | |
| continue | |
| hx = int(round(cx + float(sector_radii[idx]) * np.cos(float(geom.sector_angles[idx])))) | |
| hy = int(round(cy + float(sector_radii[idx]) * np.sin(float(geom.sector_angles[idx])))) | |
| if hx < 0 or hx >= w or hy < 0 or hy >= h: | |
| continue | |
| hole_r = max(3, int(round(float(sector_hole_radii[idx]) * 1.35))) | |
| cv2.line(mask, centre_pt, (hx, hy), 255, max(3, int(round(hole_r * 1.15)))) | |
| cv2.circle(mask, (hx, hy), hole_r, 255, -1) | |
| cnts, _ = cv2.findContours(mask, cv2.RETR_EXTERNAL, cv2.CHAIN_APPROX_NONE) | |
| if not cnts: | |
| return None | |
| return max(cnts, key=cv2.contourArea) | |
| def _find_valve_polygon_in_bbox( | |
| img: np.ndarray, | |
| bbox: tuple[int, int, int, int], | |
| *, | |
| bbox_expand_ratio: float = 0.08, | |
| neutral_tol: int = 90, | |
| close_kernel_ratio: float = 0.09, # relative to bbox short edge | |
| open_kernel_ratio: float = 0.012, | |
| bridge_erode_ratio: float = 0.030, # larger erosion to break wall bridges | |
| min_area_ratio_of_bbox: float = 0.03, | |
| max_area_ratio_of_bbox: float = 1.30, | |
| require_dark_spots: bool = True, | |
| min_dark_spots_inside: int = 3, | |
| dark_spot_min_radius_ratio: float = 0.010, # relative to bbox short edge | |
| dark_spot_max_radius_ratio: float = 0.15, | |
| debug_out: Path | None = None, | |
| ) -> ValveCandidate | None: | |
| """Find the valve polygon *inside* a given bounding box. | |
| This is the primary detection path when a valve bbox prior is | |
| available (from a pre-existing YOLO bbox label). It is much more | |
| accurate than a global search because: | |
| 1. It crops the image to ``bbox`` (plus a small margin) so | |
| unrelated bright regions in the scene cannot compete. | |
| 2. It finds bright, colour-neutral pixels, morph-closes them so | |
| the 5 petals fuse into a single blob, and picks the largest | |
| connected component. | |
| 3. It *validates* that component by requiring 3+ dark circular | |
| spots (valve bolt + petal holes) inside it. If the validation | |
| fails, we return ``None`` so the caller can fall back to the | |
| spot-seeded global detector. | |
| All pixel parameters are scaled by the bbox short edge so the | |
| method works at any image resolution / valve size. | |
| """ | |
| h_img, w_img = img.shape[:2] | |
| x1, y1, x2, y2 = bbox | |
| bw, bh = x2 - x1, y2 - y1 | |
| if bw < 20 or bh < 20: | |
| return None | |
| # Expand bbox slightly so the valve outer rim isn't clipped. | |
| ex = int(bbox_expand_ratio * bw) | |
| ey = int(bbox_expand_ratio * bh) | |
| cx1 = max(0, x1 - ex) | |
| cy1 = max(0, y1 - ey) | |
| cx2 = min(w_img, x2 + ex) | |
| cy2 = min(h_img, y2 + ey) | |
| crop = img[cy1:cy2, cx1:cx2] | |
| ch, cw = crop.shape[:2] | |
| short = min(cw, ch) | |
| if short < 30: | |
| return None | |
| # Scale-aware morphology. | |
| ck = max(9, int(close_kernel_ratio * short)) | |
| ok = max(3, int(open_kernel_ratio * short)) | |
| ck = ck if ck % 2 == 1 else ck + 1 | |
| ok = ok if ok % 2 == 1 else ok + 1 | |
| kernel_close = cv2.getStructuringElement(cv2.MORPH_ELLIPSE, (ck, ck)) | |
| kernel_open = cv2.getStructuringElement(cv2.MORPH_ELLIPSE, (ok, ok)) | |
| lab = cv2.cvtColor(crop, cv2.COLOR_BGR2LAB) | |
| L, A, B = cv2.split(lab) | |
| a_diff = np.abs(A.astype(np.int16) - 128) | |
| b_diff = np.abs(B.astype(np.int16) - 128) | |
| # Relax neutrality: warm studio lighting tints the white valve | |
| # slightly yellow/orange, so a strict neutral filter can reject | |
| # half the petals. Saturation ~ a_diff + b_diff ; we keep pixels | |
| # whose colour is at least "not vivid". | |
| neutral = (a_diff + b_diff) < neutral_tol | |
| neutral_L = L[neutral & (L < 252)] | |
| if neutral_L.size < 200: | |
| return None | |
| # Initial coarse threshold from percentiles. This is only used when | |
| # the dark-spot cluster localization fails and we need a global | |
| # threshold across the whole bbox. | |
| q45 = float(np.percentile(neutral_L, 45)) | |
| q70 = float(np.percentile(neutral_L, 70)) | |
| local_thresh = int(max(110.0, (q45 + q70) / 2.0 - 5)) | |
| bright = ((L > local_thresh) & neutral).astype(np.uint8) * 255 | |
| # -------------------------------------------------------------- | |
| # Localize the valve centre using dark circular spots (bolt + petal | |
| # holes). The cluster of small dark circles is an extremely strong | |
| # valve signature, much more reliable than bright-pixel geometry. | |
| # We then constrain the bright-valve search to a small disk around | |
| # the cluster centroid so adjacent walls / background cannot be | |
| # picked up even when they are bright-connected to the valve. | |
| # -------------------------------------------------------------- | |
| gray = cv2.cvtColor(crop, cv2.COLOR_BGR2GRAY) | |
| gray_blur = cv2.GaussianBlur(gray, (5, 5), 0) | |
| spot_min_r = max(3, int(dark_spot_min_radius_ratio * short)) | |
| spot_max_r = max(6, int(dark_spot_max_radius_ratio * short)) | |
| all_spots = _find_dark_spots(gray_blur, spot_min_r, spot_max_r) | |
| # Keep only spots that lie inside the (unexpanded) input bbox. The | |
| # bbox margin may contain non-valve dark spots (fixture bolts / | |
| # text) we must ignore. | |
| inner_x1, inner_y1 = x1 - cx1, y1 - cy1 | |
| inner_x2, inner_y2 = x2 - cx1, y2 - cy1 | |
| spots_in_bbox = [ | |
| (x, y, r) for (x, y, r) in all_spots | |
| if inner_x1 <= x < inner_x2 and inner_y1 <= y < inner_y2 | |
| ] | |
| # Adaptive surround-brightness threshold: instead of a hard-coded | |
| # value (which fails on shadowed valves), require each spot's | |
| # surrounding ring to be at least as bright as the 45-th percentile | |
| # of neutral pixels inside the bbox. This is automatically calibrated | |
| # per-image so shadowed valves still pass. | |
| surround_L = int(max(80, min(160, q45 - 10))) | |
| spots_on_white = _filter_spots_on_bright_surface( | |
| spots_in_bbox, L, min_surround_L=surround_L, | |
| ) | |
| # Cluster the surviving spots. For a valve we expect 3+ spots in a | |
| # compact cluster (diameter ~ 15-30% of bbox short). | |
| clusters = _cluster_spots( | |
| spots_on_white, | |
| max_gap=0.18 * short, | |
| min_cluster_size=3, | |
| max_diameter=0.40 * short, | |
| ) | |
| spot_centre: tuple[float, float] | None = None | |
| spot_radius_hint: float = 0.18 * short | |
| n_cluster_spots = 0 | |
| best = None | |
| five_petal_geom = _fit_five_petal_geometry(spots_on_white, bright.shape) | |
| five_petal_score = five_petal_geom.score if five_petal_geom is not None else 0.0 | |
| five_petal_outer = five_petal_geom.matched_outer if five_petal_geom is not None else 0 | |
| five_petal_inner = five_petal_geom.inner_spots if five_petal_geom is not None else 0 | |
| use_five_petal_radial = ( | |
| five_petal_geom is not None | |
| and five_petal_geom.score >= 0.62 | |
| and ( | |
| five_petal_geom.matched_outer >= 4 | |
| or ( | |
| five_petal_geom.matched_outer >= 3 | |
| and five_petal_geom.inner_spots >= 1 | |
| ) | |
| ) | |
| ) | |
| if use_five_petal_radial and five_petal_geom is not None: | |
| spot_centre = five_petal_geom.center | |
| n_cluster_spots = len(spots_on_white) | |
| spot_radius_hint = min( | |
| 0.34 * short, | |
| max( | |
| 0.12 * short, | |
| (five_petal_geom.ring_radius + 2.90 * five_petal_geom.hole_radius) * 1.08, | |
| ), | |
| ) | |
| if clusters and not use_five_petal_radial: | |
| # Pick the cluster whose centroid is closest to bbox centre. | |
| bcx_crop = (inner_x1 + inner_x2) / 2.0 | |
| bcy_crop = (inner_y1 + inner_y2) / 2.0 | |
| best_d = float("inf") | |
| for c in clusters: | |
| xs = np.array([s[0] for s in c], dtype=np.float32) | |
| ys = np.array([s[1] for s in c], dtype=np.float32) | |
| cx_c = float(xs.mean()) | |
| cy_c = float(ys.mean()) | |
| d = ((cx_c - bcx_crop) ** 2 + (cy_c - bcy_crop) ** 2) ** 0.5 | |
| if d < best_d: | |
| best_d = d | |
| best = (cx_c, cy_c, c) | |
| if best is not None: | |
| cx_c, cy_c, c = best | |
| n_cluster_spots = len(c) | |
| xs = np.array([s[0] for s in c], dtype=np.float32) | |
| ys = np.array([s[1] for s in c], dtype=np.float32) | |
| # The *bbox centre* is usually closer to the true valve | |
| # geometric centre than the cluster centroid (which can be | |
| # pulled sideways when one half of the petals is in shadow | |
| # and a few dark-spot detections are missed). We blend | |
| # heavily toward the bbox centre. | |
| cx_final = 0.35 * cx_c + 0.65 * bcx_crop | |
| cy_final = 0.35 * cy_c + 0.65 * bcy_crop | |
| # Use the cluster extent relative to the blended centre so | |
| # the radius fully covers every detected petal-hole, then | |
| # pad out by ~2.0x to reach the petal tips. | |
| dists_final = np.sqrt((xs - cx_final) ** 2 + | |
| (ys - cy_final) ** 2) | |
| max_d = float(dists_final.max()) if dists_final.size else 0.0 | |
| avg_r = float(np.mean([s[2] for s in c])) if c else 10.0 | |
| # Petal-holes sit at ~60% of the valve radius. Enlarge by | |
| # ~2.0x to comfortably enclose every petal tip. Clamp to a | |
| # safe band so we never reach into background. | |
| spot_radius_hint = min( | |
| 0.22 * short, | |
| max(0.10 * short, (max_d + avg_r) * 2.0), | |
| ) | |
| spot_centre = (cx_final, cy_final) | |
| # -------------------------------------------------------------- | |
| # Build the bright-valve mask. When a dark-spot cluster was found, | |
| # compute a *local* Otsu threshold on a disk around the cluster | |
| # centroid (this handles uneven illumination: one half of the valve | |
| # can be in shadow with half the luminance of the lit half). Then | |
| # only keep bright pixels within ``spot_radius_hint`` of the | |
| # centroid. Otherwise fall back to the erode / edge-removal trick. | |
| # -------------------------------------------------------------- | |
| if spot_centre is not None: | |
| Ycoord, Xcoord = np.ogrid[:ch, :cw] | |
| radial = (Xcoord - spot_centre[0]) ** 2 + (Ycoord - spot_centre[1]) ** 2 | |
| # Inner seed disk: very tight around cluster; any bright | |
| # component that overlaps this disk is presumed to belong to | |
| # the valve and is kept entirely (even petals that extend | |
| # outside ``spot_radius_hint``). | |
| seed_r = max(0.05 * short, spot_radius_hint * 0.55) | |
| seed_disk = (radial <= seed_r ** 2) | |
| # Outer reject disk: anything entirely outside this radius is | |
| # background and is dropped. Kept close to spot_radius_hint so | |
| # wall / ceiling blobs cannot extend far into the mask. | |
| outer_r = spot_radius_hint * 1.10 | |
| outer_disk = (radial <= outer_r ** 2) | |
| # Local Otsu threshold on the outer disk: separates valve | |
| # petals (bright) from the darker cylinder body / deep shadow. | |
| local_L_vals = L[outer_disk] | |
| if local_L_vals.size >= 200: | |
| lv = local_L_vals[(local_L_vals > 20) & (local_L_vals < 252)] | |
| if lv.size >= 100: | |
| otsu_thr, _ = cv2.threshold( | |
| lv.astype(np.uint8), 0, 255, | |
| cv2.THRESH_BINARY + cv2.THRESH_OTSU, | |
| ) | |
| local_thresh = int(max(90, min(240, otsu_thr))) | |
| valve_mask = ((L > local_thresh) & neutral).astype(np.uint8) * 255 | |
| # Break thin bright bridges that may connect the valve to the | |
| # surrounding wall / ceiling (the bolt region often spills | |
| # into background through single-pixel-thin links). | |
| _ok = max(3, int(0.010 * short)) | |
| _ok = _ok if _ok % 2 == 1 else _ok + 1 | |
| _open_k = cv2.getStructuringElement(cv2.MORPH_ELLIPSE, (_ok, _ok)) | |
| valve_mask_clean = cv2.morphologyEx(valve_mask, cv2.MORPH_OPEN, | |
| _open_k) | |
| # Intersect with the outer disk, then keep only connected | |
| # components that are *well centred* on the seed disk. We | |
| # measure this by: fraction of component area inside the tight | |
| # spot_radius_hint. Components that are mostly wall/ceiling | |
| # (i.e. reach far beyond the hint) are rejected even when they | |
| # happen to overlap the seed disk by a few pixels. | |
| valve_mask_outer = valve_mask_clean * outer_disk.astype(np.uint8) | |
| num_lb, labs = cv2.connectedComponents(valve_mask_outer) | |
| if num_lb > 1: | |
| tight_disk = (radial <= spot_radius_hint ** 2) | |
| keep = np.zeros_like(valve_mask_outer, dtype=bool) | |
| for lbl in range(1, num_lb): | |
| comp = (labs == lbl) | |
| area = int(comp.sum()) | |
| if area == 0: | |
| continue | |
| # Require overlap with seed disk. | |
| if not np.any(comp & seed_disk): | |
| continue | |
| # Require that at least 55% of the component lies | |
| # inside the tight spot_radius_hint. Big walls fail | |
| # this because only a small tongue reaches the seed. | |
| inside = int((comp & tight_disk).sum()) | |
| if inside / float(area) < 0.55: | |
| continue | |
| keep |= comp | |
| if keep.any(): | |
| bright_interior = keep.astype(np.uint8) * 255 | |
| else: | |
| # Nothing survived; fall back to the tight disk mask. | |
| bright_interior = valve_mask_clean * tight_disk.astype(np.uint8) | |
| else: | |
| bright_interior = valve_mask_clean * outer_disk.astype(np.uint8) | |
| else: | |
| # Fallback: erode bright, remove border-connected, dilate back. | |
| erode_k = max(3, int(bridge_erode_ratio * short)) | |
| erode_k = erode_k if erode_k % 2 == 1 else erode_k + 1 | |
| bridge_kernel = cv2.getStructuringElement( | |
| cv2.MORPH_ELLIPSE, (erode_k, erode_k), | |
| ) | |
| bright_eroded = cv2.erode(bright, bridge_kernel, iterations=1) | |
| num_b, labels_b = cv2.connectedComponents(bright_eroded) | |
| edge_mask = np.zeros_like(bright_eroded, dtype=bool) | |
| edge_mask[0, :] = True | |
| edge_mask[-1, :] = True | |
| edge_mask[:, 0] = True | |
| edge_mask[:, -1] = True | |
| edge_labels = np.unique(labels_b[edge_mask & (labels_b > 0)]) | |
| if edge_labels.size > 0: | |
| keep_mask = ~np.isin(labels_b, edge_labels) | |
| bright_eroded = (bright_eroded * keep_mask.astype(np.uint8)) | |
| bright_interior = cv2.dilate(bright_eroded, bridge_kernel, iterations=1) | |
| if bright_interior.sum() < 100: | |
| bright_interior = bright | |
| bbox_area = float(bw * bh) | |
| if use_five_petal_radial and five_petal_geom is not None: | |
| edge_bright = ((L > local_thresh) & neutral).astype(np.uint8) * 255 | |
| if cv2.countNonZero(bright_interior) >= 200: | |
| edge_bright = bright_interior | |
| cnt_local_radial = _build_radial_five_petal_contour( | |
| edge_bright, five_petal_geom, | |
| ) | |
| if cnt_local_radial is not None: | |
| spots_inside = 0 | |
| if require_dark_spots: | |
| for (sx, sy, sr) in all_spots: | |
| if cv2.pointPolygonTest( | |
| cnt_local_radial, (float(sx), float(sy)), False, | |
| ) >= 0: | |
| spots_inside += 1 | |
| if spots_inside < min_dark_spots_inside: | |
| cnt_local_radial = None | |
| if cnt_local_radial is not None: | |
| cnt_global = cnt_local_radial.copy() | |
| cnt_global[:, 0, 0] += cx1 | |
| cnt_global[:, 0, 1] += cy1 | |
| area_global = float(cv2.contourArea(cnt_global)) | |
| perimeter = float(cv2.arcLength(cnt_global, True)) | |
| circularity = (4.0 * np.pi * area_global / (perimeter ** 2) | |
| if perimeter > 0 else 0.0) | |
| _, _, gbw, gbh = cv2.boundingRect(cnt_global) | |
| aspect = max(gbw, gbh) / max(1, min(gbw, gbh)) | |
| bbox_cx = (x1 + x2) / 2.0 | |
| bbox_cy = (y1 + y2) / 2.0 | |
| gcx = five_petal_geom.center[0] + cx1 | |
| gcy = five_petal_geom.center[1] + cy1 | |
| d_centre = ((gcx - bbox_cx) ** 2 + (gcy - bbox_cy) ** 2) ** 0.5 | |
| max_centre_d = 0.5 * (bw ** 2 + bh ** 2) ** 0.5 | |
| centrality = max(0.0, 1.0 - d_centre / max_centre_d) if max_centre_d > 0 else 0.0 | |
| score = ( | |
| 0.18 * centrality | |
| + 0.22 * min(1.0, area_global / max(1.0, bbox_area)) | |
| + 0.24 * min(1.0, spots_inside / 7.0) | |
| + 0.36 * min(1.0, five_petal_geom.score) | |
| ) | |
| if debug_out is not None: | |
| radial_mask = np.zeros_like(edge_bright) | |
| cv2.drawContours( | |
| radial_mask, [cnt_local_radial], -1, 255, | |
| thickness=cv2.FILLED, | |
| ) | |
| _dump_bbox_debug( | |
| crop, edge_bright, bright_interior, radial_mask, | |
| cnt_local_radial, all_spots, local_thresh, bbox_area, | |
| -2, | |
| f"OK radial5 area={int(area_global)} " | |
| f"spots_in={spots_inside} geom={five_petal_geom.score:.2f}", | |
| debug_out, | |
| ) | |
| return ValveCandidate( | |
| contour=cnt_global, | |
| area=area_global, | |
| perimeter=perimeter, | |
| circularity=circularity, | |
| aspect=aspect, | |
| centrality=centrality, | |
| dark_center_ratio=min( | |
| 1.0, | |
| float(max(spots_inside, five_petal_outer + five_petal_inner)) / 7.0, | |
| ), | |
| score=float(min(1.0, score)), | |
| ) | |
| closed = cv2.morphologyEx(bright_interior, cv2.MORPH_CLOSE, kernel_close) | |
| cleaned = cv2.morphologyEx(closed, cv2.MORPH_OPEN, kernel_open) | |
| # Fill interior holes so the 5 petals + bolt pocket form a solid shape. | |
| cnts_all, _ = cv2.findContours(cleaned, cv2.RETR_EXTERNAL, cv2.CHAIN_APPROX_NONE) | |
| if not cnts_all: | |
| return None | |
| filled = np.zeros_like(cleaned) | |
| cv2.drawContours(filled, cnts_all, -1, 255, thickness=cv2.FILLED) | |
| # Pick the connected component whose centroid is nearest to the | |
| # bbox centre AND whose area is within bounds. | |
| num_labels, labels_img, stats, centroids = cv2.connectedComponentsWithStats( | |
| filled, 8, | |
| ) | |
| if num_labels < 2: | |
| return None | |
| min_area = min_area_ratio_of_bbox * bbox_area | |
| max_area = max_area_ratio_of_bbox * bbox_area | |
| # Bbox centre in crop coords. | |
| bcx_crop = (x1 + x2) / 2.0 - cx1 | |
| bcy_crop = (y1 + y2) / 2.0 - cy1 | |
| best_label = -1 | |
| best_score = -1.0 | |
| for i in range(1, num_labels): | |
| area = float(stats[i, cv2.CC_STAT_AREA]) | |
| if area < min_area or area > max_area: | |
| continue | |
| ccx, ccy = centroids[i] | |
| dist = ((ccx - bcx_crop) ** 2 + (ccy - bcy_crop) ** 2) ** 0.5 | |
| # Prefer components whose centroid is close to the bbox centre | |
| # AND whose area is a sensible fraction of the bbox. | |
| norm_dist = dist / (0.5 * (bw ** 2 + bh ** 2) ** 0.5) | |
| area_score = min(area / bbox_area, 1.0) | |
| score = (1.0 - norm_dist) * 0.7 + area_score * 0.3 | |
| if score > best_score: | |
| best_score = score | |
| best_label = i | |
| if best_label < 0: | |
| return None | |
| comp_mask = (labels_img == best_label).astype(np.uint8) * 255 | |
| # Ensure the mask unambiguously contains every detected cluster | |
| # spot (bolt + petal holes). Luminance thresholding sometimes | |
| # produces a C-shape that excludes the bolt; drawing filled disks | |
| # for the *chosen cluster's* spots patches these gaps so the | |
| # resulting contour wraps around the whole valve. We only patch | |
| # cluster spots (not every bright-surround spot in the crop) to | |
| # avoid latching onto fixture bolts or text. | |
| if spot_centre is not None and n_cluster_spots > 0: | |
| # ``best`` holds the chosen cluster's (cx, cy, [(x, y, r)]). | |
| cluster_spots = best[2] if best is not None else [] | |
| for (sx, sy, sr) in cluster_spots: | |
| cv2.circle(comp_mask, (int(sx), int(sy)), | |
| int(sr * 1.3), 255, -1) | |
| # Hard-clip to a disk around the blended valve centre. This | |
| # guarantees the final polygon cannot extend into background | |
| # through thin bright bridges (valve stem / neck / lit wall) that | |
| # survived the morphology. The clip radius is ~5% past the | |
| # petal-tip hint so valve tips aren't truncated but wall bleed is | |
| # bounded. | |
| if spot_centre is not None: | |
| clip_mask = np.zeros_like(comp_mask) | |
| cv2.circle(clip_mask, | |
| (int(round(spot_centre[0])), int(round(spot_centre[1]))), | |
| int(round(spot_radius_hint * 1.05)), | |
| 255, -1) | |
| comp_mask = cv2.bitwise_and(comp_mask, clip_mask) | |
| if spot_centre is not None: | |
| five_petal = _build_five_petal_mask( | |
| comp_mask.shape, | |
| spots_in_bbox, | |
| spot_centre, | |
| spot_radius_hint, | |
| ) | |
| if five_petal is not None: | |
| five_petal_mask, five_petal_score, five_petal_outer, five_petal_inner = five_petal | |
| geometry_ready = ( | |
| five_petal_mask is not None | |
| and five_petal_score >= 0.50 | |
| and five_petal_outer >= 3 | |
| and five_petal_inner >= 1 | |
| ) | |
| prior_overlap = float( | |
| cv2.countNonZero(cv2.bitwise_and(comp_mask, five_petal_mask)) | |
| ) / max(1.0, float(cv2.countNonZero(five_petal_mask))) | |
| if five_petal_score >= 0.58 and five_petal_outer >= 4: | |
| constrain_k = max(5, int(0.018 * short)) | |
| constrain_k = constrain_k if constrain_k % 2 == 1 else constrain_k + 1 | |
| constrain_kernel = cv2.getStructuringElement( | |
| cv2.MORPH_ELLIPSE, (constrain_k, constrain_k), | |
| ) | |
| prior_band = cv2.dilate(five_petal_mask, constrain_kernel, iterations=1) | |
| comp_mask = cv2.bitwise_and(comp_mask, prior_band) | |
| if prior_overlap >= 0.20: | |
| comp_mask = cv2.bitwise_or(comp_mask, five_petal_mask) | |
| cnts, _ = cv2.findContours(comp_mask, cv2.RETR_EXTERNAL, cv2.CHAIN_APPROX_NONE) | |
| if not cnts: | |
| return None | |
| cnt_local = max(cnts, key=cv2.contourArea) | |
| # If the contour has a large concavity such that >15% of its | |
| # convex-hull area lies OUTSIDE the contour, the valve outline is | |
| # likely C-shaped due to a missing lit petal. Replace with the | |
| # convex hull to restore a rounded flower-shape. | |
| hull_local = cv2.convexHull(cnt_local) | |
| cnt_area = float(cv2.contourArea(cnt_local)) | |
| hull_area = float(cv2.contourArea(hull_local)) | |
| strong_five_petal = (five_petal_score >= 0.58 and five_petal_outer >= 4) | |
| if (not strong_five_petal and hull_area > 0 | |
| and (hull_area - cnt_area) / hull_area > 0.15): | |
| cnt_local = hull_local | |
| # Translate contour back to full-image coordinates. | |
| cnt_global = cnt_local.copy() | |
| cnt_global[:, 0, 0] += cx1 | |
| cnt_global[:, 0, 1] += cy1 | |
| # Validate: the valve should contain dark circular spots | |
| # (bolt + petal holes). This rejects bright but wrong blobs. | |
| # We reuse ``all_spots`` detected above. | |
| spots_inside = 0 | |
| if require_dark_spots: | |
| for (sx, sy, sr) in all_spots: | |
| if cv2.pointPolygonTest(cnt_local, (float(sx), float(sy)), False) >= 0: | |
| spots_inside += 1 | |
| if spots_inside < min_dark_spots_inside: | |
| if debug_out is not None: | |
| _dump_bbox_debug( | |
| crop, bright, cleaned, filled, cnt_local, all_spots, | |
| local_thresh, bbox_area, best_label, | |
| "REJ: spots<{} (have {})".format( | |
| min_dark_spots_inside, spots_inside, | |
| ), | |
| debug_out, | |
| ) | |
| return None | |
| # Compute shape metrics. | |
| area_global = float(cv2.contourArea(cnt_global)) | |
| perimeter = float(cv2.arcLength(cnt_global, True)) | |
| circularity = (4.0 * np.pi * area_global / (perimeter ** 2) | |
| if perimeter > 0 else 0.0) | |
| _, _, gbw, gbh = cv2.boundingRect(cnt_global) | |
| aspect = max(gbw, gbh) / max(1, min(gbw, gbh)) | |
| bbox_cx = (x1 + x2) / 2.0 | |
| bbox_cy = (y1 + y2) / 2.0 | |
| M = cv2.moments(cnt_global) | |
| if M["m00"] > 0: | |
| gcx = M["m10"] / M["m00"] | |
| gcy = M["m01"] / M["m00"] | |
| else: | |
| gcx, gcy = bbox_cx, bbox_cy | |
| d_centre = ((gcx - bbox_cx) ** 2 + (gcy - bbox_cy) ** 2) ** 0.5 | |
| max_centre_d = 0.5 * (bw ** 2 + bh ** 2) ** 0.5 | |
| centrality = max(0.0, 1.0 - d_centre / max_centre_d) if max_centre_d > 0 else 0.0 | |
| score = 0.44 * centrality + 0.18 * min(1.0, area_global / bbox_area) \ | |
| + 0.18 * min(1.0, spots_inside / 7.0) \ | |
| + 0.20 * min(1.0, five_petal_score) | |
| if debug_out is not None: | |
| _dump_bbox_debug( | |
| crop, bright, cleaned, filled, cnt_local, all_spots, | |
| local_thresh, bbox_area, best_label, | |
| f"OK area={int(area_global)} circ={circularity:.2f} " | |
| f"spots_in={spots_inside} cluster_n={n_cluster_spots}", | |
| debug_out, | |
| ) | |
| return ValveCandidate( | |
| contour=cnt_global, | |
| area=area_global, | |
| perimeter=perimeter, | |
| circularity=circularity, | |
| aspect=aspect, | |
| centrality=centrality, | |
| dark_center_ratio=min(1.0, float(max(spots_inside, five_petal_outer + five_petal_inner)) / 7.0), | |
| score=float(min(1.0, score)), | |
| ) | |
| def _dump_bbox_debug( | |
| crop: np.ndarray, | |
| bright: np.ndarray, | |
| cleaned: np.ndarray, | |
| filled: np.ndarray, | |
| cnt_local: np.ndarray, | |
| spots: list[tuple[int, int, int]], | |
| local_thresh: int, | |
| bbox_area: float, | |
| best_label: int, | |
| status: str, | |
| debug_out: Path, | |
| ) -> None: | |
| """Save a 2x2 debug panel for the bbox-guided detector.""" | |
| to_bgr = lambda g: cv2.cvtColor(g, cv2.COLOR_GRAY2BGR) | |
| panel_crop = crop.copy() | |
| for (sx, sy, sr) in spots: | |
| cv2.circle(panel_crop, (sx, sy), max(sr, 4), (0, 140, 255), 2) | |
| cv2.drawContours(panel_crop, [cnt_local], -1, (0, 255, 0), 3) | |
| cv2.putText(panel_crop, f"{status} thr={local_thresh}", | |
| (10, 30), cv2.FONT_HERSHEY_SIMPLEX, 0.8, (0, 255, 255), 2) | |
| def resize_for_panel(im: np.ndarray) -> np.ndarray: | |
| h_, w_ = im.shape[:2] | |
| scale = 640.0 / max(h_, w_) | |
| if scale >= 1.0: | |
| return im | |
| return cv2.resize(im, (int(w_ * scale), int(h_ * scale))) | |
| top = np.hstack([resize_for_panel(panel_crop), | |
| resize_for_panel(to_bgr(bright))]) | |
| bot = np.hstack([resize_for_panel(to_bgr(cleaned)), | |
| resize_for_panel(to_bgr(filled))]) | |
| # pad to same width if needed | |
| if top.shape[1] != bot.shape[1]: | |
| wmax = max(top.shape[1], bot.shape[1]) | |
| top = cv2.copyMakeBorder(top, 0, 0, 0, wmax - top.shape[1], | |
| cv2.BORDER_CONSTANT, value=(0, 0, 0)) | |
| bot = cv2.copyMakeBorder(bot, 0, 0, 0, wmax - bot.shape[1], | |
| cv2.BORDER_CONSTANT, value=(0, 0, 0)) | |
| panel = np.vstack([top, bot]) | |
| imwrite_unicode(debug_out, panel) | |
| def _find_valve_contour( | |
| img: np.ndarray, | |
| roi: CylinderROI | None, | |
| bright_percentile: float = 55.0, | |
| min_luminance: int = 135, | |
| neutral_tol: int = 90, | |
| # Scale-aware pixel params: relative to min(h, w). Tuned for any | |
| # image size from 640 up to 4K+. | |
| close_kernel_ratio: float = 0.035, | |
| open_kernel_ratio: float = 0.0035, | |
| min_area_ratio: float = 0.003, | |
| max_area_ratio: float = 0.14, | |
| max_aspect: float = 2.2, | |
| min_density: float = 0.25, | |
| border_margin: int = 3, | |
| dark_spot_min_radius_ratio: float = 0.0020, | |
| dark_spot_max_radius_ratio: float = 0.028, | |
| min_dark_spots_cluster: int = 3, | |
| spot_cluster_gap_ratio: float = 0.14, | |
| spot_cluster_max_diameter_ratio: float = 0.30, | |
| seed_growth_radius: float = 1.7, | |
| spot_bright_surround_L: int = 130, | |
| debug_out: Path | None = None, | |
| ) -> ValveCandidate | None: | |
| """Locate the white 5-petal valve using a spot-seeded approach: | |
| 1. Detect small dark *circular* spots (bolt + petal holes) and | |
| keep only those whose immediate surroundings are bright (so | |
| that dark spots on a chain / wire / dark body are removed). | |
| 2. Cluster these spots by proximity. A valve shows 3~6 spots in | |
| a tight cluster. Walls / background / cables produce no such | |
| cluster after the "on bright surface" filter. | |
| 3. Each valid cluster seeds a circular ROI. Inside the ROI we | |
| isolate the bright petals with a LOCALLY-ADAPTIVE threshold. | |
| 4. Morph-close so the 5 petals fuse into one contour which is | |
| the valve edge we label. | |
| All pixel-scale parameters are expressed as a ratio of | |
| ``min(height, width)`` so the method works at any image resolution. | |
| """ | |
| h, w = img.shape[:2] | |
| short_edge = float(min(w, h)) | |
| img_diag = float(w * w + h * h) ** 0.5 | |
| img_cx, img_cy = w / 2.0, h / 2.0 | |
| img_area = float(w * h) | |
| # Resolve all scale-aware parameters to concrete pixel values. | |
| dark_spot_min_radius = max(3, int(dark_spot_min_radius_ratio * short_edge)) | |
| dark_spot_max_radius = max(dark_spot_min_radius + 2, | |
| int(dark_spot_max_radius_ratio * short_edge)) | |
| spot_cluster_gap = max(40.0, spot_cluster_gap_ratio * short_edge) | |
| close_kernel = max(9, int(close_kernel_ratio * short_edge)) | |
| open_kernel = max(3, int(open_kernel_ratio * short_edge)) | |
| min_abs_area = int(min_area_ratio * img_area) | |
| max_area_ratio_eff = max_area_ratio if roi is not None else min(max_area_ratio, 0.08) | |
| max_abs_area = int(max_area_ratio_eff * img_area) | |
| # ---- 0. dark spot detection & clustering ----------------------- | |
| gray = cv2.cvtColor(img, cv2.COLOR_BGR2GRAY) | |
| gray_blur = cv2.GaussianBlur(gray, (5, 5), 0) | |
| dark_spots_raw = _find_dark_spots( | |
| gray_blur, dark_spot_min_radius, dark_spot_max_radius, | |
| ) | |
| # Pre-compute LAB once (needed both for spot filter and threshold). | |
| lab = cv2.cvtColor(img, cv2.COLOR_BGR2LAB) | |
| L, A, B = cv2.split(lab) | |
| a_diff = np.abs(A.astype(np.int16) - 128) | |
| b_diff = np.abs(B.astype(np.int16) - 128) | |
| neutral = (a_diff + b_diff) < neutral_tol | |
| # Keep only spots that sit on a bright surface (the white handwheel). | |
| dark_spots = _filter_spots_on_bright_surface( | |
| dark_spots_raw, L, spot_bright_surround_L, | |
| ) | |
| spot_cluster_max_diameter = spot_cluster_max_diameter_ratio * short_edge | |
| clusters = _cluster_spots( | |
| dark_spots, spot_cluster_gap, min_dark_spots_cluster, | |
| max_diameter=spot_cluster_max_diameter, | |
| ) | |
| # Cylinder hint centroid (if available) - rewards clusters near it. | |
| if roi is not None: | |
| rx1, ry1, rx2, ry2 = roi.bbox | |
| hint_cx = (rx1 + rx2) / 2.0 | |
| hint_cy = (ry1 + ry2) / 2.0 | |
| else: | |
| hint_cx, hint_cy = img_cx, img_cy | |
| candidates: list[ValveCandidate] = [] | |
| rejects: list[tuple[np.ndarray, str]] = [] | |
| bright_total = np.zeros_like(L, dtype=np.uint8) # for debug only | |
| filled_total = np.zeros_like(L, dtype=np.uint8) | |
| ck = close_kernel if close_kernel % 2 == 1 else close_kernel + 1 | |
| ok = open_kernel if open_kernel % 2 == 1 else open_kernel + 1 | |
| kernel_close = cv2.getStructuringElement(cv2.MORPH_ELLIPSE, (ck, ck)) | |
| kernel_open = cv2.getStructuringElement(cv2.MORPH_ELLIPSE, (ok, ok)) | |
| global_thresh_val = 0 | |
| for cluster in clusters: | |
| xs = np.array([s[0] for s in cluster], dtype=np.float32) | |
| ys = np.array([s[1] for s in cluster], dtype=np.float32) | |
| cx_c = float(xs.mean()) | |
| cy_c = float(ys.mean()) | |
| five_petal_mask = None | |
| five_petal_score = 0.0 | |
| five_petal_outer = 0 | |
| five_petal_inner = 0 | |
| # Cluster extent: max spot-to-centre distance. | |
| dists = np.sqrt((xs - cx_c) ** 2 + (ys - cy_c) ** 2) | |
| max_dist = float(dists.max()) if dists.size > 0 else 10.0 | |
| avg_spot_r = float(np.mean([s[2] for s in cluster])) if cluster else 10.0 | |
| min_seed_r = 0.03 * short_edge # absolute minimum ROI radius | |
| seed_r = max(min_seed_r, seed_growth_radius * max(max_dist + avg_spot_r, min_seed_r * 0.6)) | |
| seed_r = min(seed_r, 0.30 * short_edge) | |
| five_petal = _build_five_petal_mask( | |
| (h, w), dark_spots, (cx_c, cy_c), seed_r, | |
| ) | |
| if five_petal is not None: | |
| five_petal_mask, five_petal_score, five_petal_outer, five_petal_inner = five_petal | |
| geometry_ready = ( | |
| roi is not None | |
| and five_petal_mask is not None | |
| and five_petal_score >= 0.50 | |
| and five_petal_outer >= 3 | |
| and five_petal_inner >= 1 | |
| ) | |
| # Build seed ROI mask (circular) and compute local threshold on it. | |
| roi_mask = np.zeros_like(L, dtype=np.uint8) | |
| cv2.circle(roi_mask, (int(cx_c), int(cy_c)), int(seed_r), 255, -1) | |
| inside = L[roi_mask > 0] | |
| if inside.size < 500: | |
| continue | |
| # Local luminance threshold: we want a value that separates the | |
| # bright valve petals from the surrounding cylinder body. Use | |
| # the LOWER quartile + margin so the threshold is never higher | |
| # than the petal brightness even when the ROI happens to | |
| # include a lot of over-exposed wall. | |
| inside_clipped = inside[inside < 252] # drop overexposed pixels | |
| if inside_clipped.size < 100: | |
| inside_clipped = inside | |
| q25 = float(np.percentile(inside_clipped, 25)) | |
| q70 = float(np.percentile(inside_clipped, 70)) | |
| # Aim for a threshold 15-25 above the local median that is still | |
| # lower than the petal brightness (~q70). | |
| local_thresh = int(min( | |
| max(min_luminance, q25 + 18), | |
| q70 - 3, | |
| )) | |
| global_thresh_val = max(global_thresh_val, local_thresh) | |
| bright_local = ((L > local_thresh) & neutral & (roi_mask > 0)).astype(np.uint8) * 255 | |
| # Close within ROI so petals fuse. | |
| closed = cv2.morphologyEx(bright_local, cv2.MORPH_CLOSE, kernel_close) | |
| cleaned = cv2.morphologyEx(closed, cv2.MORPH_OPEN, kernel_open) | |
| # Fill internal holes. | |
| cnts_all, _ = cv2.findContours(cleaned, cv2.RETR_EXTERNAL, cv2.CHAIN_APPROX_NONE) | |
| filled = np.zeros_like(cleaned) | |
| cv2.drawContours(filled, cnts_all, -1, 255, thickness=cv2.FILLED) | |
| # Update debug totals. | |
| bright_total = cv2.bitwise_or(bright_total, bright_local) | |
| filled_total = cv2.bitwise_or(filled_total, filled) | |
| # Pick the component that contains the cluster centroid. | |
| num_labels, labels_img, stats, centroids = cv2.connectedComponentsWithStats( | |
| filled, connectivity=8 | |
| ) | |
| selected_label = -1 | |
| cx_i, cy_i = int(cx_c), int(cy_c) | |
| if 0 <= cy_i < h and 0 <= cx_i < w: | |
| candidate_label = int(labels_img[cy_i, cx_i]) | |
| if candidate_label > 0: | |
| selected_label = candidate_label | |
| if selected_label < 0: | |
| # Fallback: largest component inside roi. | |
| best = -1 | |
| best_area = 0 | |
| for lbl in range(1, num_labels): | |
| a = stats[lbl, cv2.CC_STAT_AREA] | |
| if a > best_area: | |
| best_area = a | |
| best = lbl | |
| selected_label = best | |
| if selected_label <= 0: | |
| rejects.append((np.array([[[cx_i, cy_i]]], dtype=np.int32), | |
| "no_component")) | |
| continue | |
| comp_mask = (labels_img == selected_label).astype(np.uint8) * 255 | |
| if geometry_ready: | |
| prior_overlap = float( | |
| cv2.countNonZero(cv2.bitwise_and(comp_mask, five_petal_mask)) | |
| ) / max(1.0, float(cv2.countNonZero(five_petal_mask))) | |
| constrain_k = max(5, int(0.014 * short_edge)) | |
| constrain_k = constrain_k if constrain_k % 2 == 1 else constrain_k + 1 | |
| constrain_kernel = cv2.getStructuringElement( | |
| cv2.MORPH_ELLIPSE, (constrain_k, constrain_k), | |
| ) | |
| prior_band = cv2.dilate(five_petal_mask, constrain_kernel, iterations=1) | |
| comp_mask = cv2.bitwise_and(comp_mask, prior_band) | |
| if prior_overlap >= 0.20: | |
| comp_mask = cv2.bitwise_or(comp_mask, five_petal_mask) | |
| comp_cnts, _ = cv2.findContours(comp_mask, cv2.RETR_EXTERNAL, cv2.CHAIN_APPROX_NONE) | |
| if not comp_cnts: | |
| continue | |
| cnt = max(comp_cnts, key=cv2.contourArea) | |
| area = float(cv2.contourArea(cnt)) | |
| if area < min_abs_area: | |
| rejects.append((cnt, f"A<{min_abs_area}")) | |
| continue | |
| if area > max_abs_area: | |
| rejects.append((cnt, f"A>{max_abs_area}")) | |
| continue | |
| bx, by, bw_c, bh_c = cv2.boundingRect(cnt) | |
| if (bx <= border_margin or by <= border_margin | |
| or bx + bw_c >= w - border_margin | |
| or by + bh_c >= h - border_margin): | |
| rejects.append((cnt, "border")) | |
| continue | |
| aspect = max(bw_c, bh_c) / max(1, min(bw_c, bh_c)) | |
| if aspect > max_aspect: | |
| rejects.append((cnt, f"asp={aspect:.1f}")) | |
| continue | |
| density = area / float(bw_c * bh_c + 1) | |
| if density < min_density: | |
| rejects.append((cnt, f"dens={density:.2f}")) | |
| continue | |
| perimeter = float(cv2.arcLength(cnt, True)) | |
| if perimeter <= 0: | |
| continue | |
| circularity = 4.0 * np.pi * area / (perimeter * perimeter) | |
| # Dark-delta signal (bolt darker than ring). | |
| cmask = np.zeros((h, w), dtype=np.uint8) | |
| cv2.drawContours(cmask, [cnt], -1, 255, -1) | |
| er_k = max(5, int(min(bw_c, bh_c) * 0.35)) | |
| er_k = er_k if er_k % 2 == 1 else er_k + 1 | |
| eroded = cv2.erode( | |
| cmask, cv2.getStructuringElement(cv2.MORPH_ELLIPSE, (er_k, er_k)) | |
| ) | |
| ring_mask = cv2.subtract(cmask, eroded) | |
| dark_delta = 0.0 | |
| if (eroded > 0).any() and (ring_mask > 0).any(): | |
| L_inner = float(L[eroded > 0].mean()) | |
| L_ring = float(L[ring_mask > 0].mean()) | |
| dark_delta = L_ring - L_inner | |
| # Centrality | |
| M = cv2.moments(cnt) | |
| if M["m00"] == 0: | |
| continue | |
| cnt_cx = M["m10"] / M["m00"] | |
| cnt_cy = M["m01"] / M["m00"] | |
| d_img = ((cnt_cx - img_cx) ** 2 + (cnt_cy - img_cy) ** 2) ** 0.5 / img_diag | |
| d_hint = ((cnt_cx - hint_cx) ** 2 + (cnt_cy - hint_cy) ** 2) ** 0.5 / img_diag | |
| img_cent = max(0.0, 1.0 - d_img / 0.55) | |
| hint_cent = max(0.0, 1.0 - d_hint / 0.45) | |
| hub_dist = min( | |
| float(((sx - cnt_cx) ** 2 + (sy - cnt_cy) ** 2) ** 0.5) | |
| for (sx, sy, _) in cluster | |
| ) | |
| eq_r = float((area / np.pi) ** 0.5) if area > 0 else 0.0 | |
| hub_score = max(0.0, 1.0 - hub_dist / max(8.0, eq_r * 0.42)) | |
| cluster_radii = np.array([s[2] for s in cluster], dtype=np.float32) | |
| median_spot_r = float(np.median(cluster_radii)) if cluster_radii.size > 0 else 0.0 | |
| hub_spots = [ | |
| (sx, sy, sr) | |
| for (sx, sy, sr) in cluster | |
| if ((sx - cnt_cx) ** 2 + (sy - cnt_cy) ** 2) ** 0.5 <= max(10.0, eq_r * 0.28) | |
| ] | |
| outer_ring_spots = sum( | |
| 1 | |
| for (sx, sy, _) in cluster | |
| if max(10.0, eq_r * 0.32) <= ((sx - cnt_cx) ** 2 + (sy - cnt_cy) ** 2) ** 0.5 <= max(14.0, eq_r * 0.95) | |
| ) | |
| hub_radius = max((float(sr) for (_, _, sr) in hub_spots), default=0.0) | |
| if roi is None and ( | |
| hub_radius < max(float(dark_spot_min_radius) * 1.05, median_spot_r * 1.12) | |
| or outer_ring_spots < 3 | |
| ): | |
| rejects.append((cnt.copy(), "weak_hub")) | |
| continue | |
| circ_score = max(0.20, 1.0 - abs(circularity - 0.58) / 0.58) | |
| aspect_score = 1.0 if aspect <= 1.55 else max(0.4, 1.75 - 0.60 * aspect) | |
| spots_score = max( | |
| min(1.0, len(cluster) / 5.0), | |
| min(1.0, (five_petal_outer + min(2, five_petal_inner)) / 7.0) | |
| if geometry_ready else 0.0, | |
| ) | |
| dark_score = min(1.0, max(0.0, dark_delta) / 40.0) | |
| geometry_score = min(1.0, five_petal_score) if geometry_ready else 0.0 | |
| score = ( | |
| 0.22 * spots_score | |
| + 0.16 * geometry_score | |
| + 0.12 * circ_score | |
| + 0.12 * aspect_score | |
| + 0.14 * img_cent | |
| + 0.08 * hint_cent | |
| + 0.10 * dark_score | |
| + 0.06 * hub_score | |
| ) | |
| candidates.append(ValveCandidate( | |
| contour=cnt, | |
| area=area, | |
| perimeter=perimeter, | |
| circularity=circularity, | |
| aspect=aspect, | |
| centrality=img_cent, | |
| dark_center_ratio=min(1.0, float(max(len(cluster), five_petal_outer + five_petal_inner)) / 7.0), | |
| score=score, | |
| )) | |
| if debug_out is not None: | |
| _dump_debug( | |
| img, roi, bright_total, filled_total, filled_total, | |
| candidates, rejects, global_thresh_val, dark_spots, debug_out, | |
| ) | |
| if not candidates: | |
| return None | |
| candidates.sort(key=lambda c: c.score, reverse=True) | |
| return candidates[0] | |
| # ---------------------------------------------------------------------- | |
| # YOLO-seg label formatting | |
| # ---------------------------------------------------------------------- | |
| def contour_to_yolo_seg( | |
| contour: np.ndarray, | |
| image_w: int, | |
| image_h: int, | |
| class_id: int, | |
| simplify_eps: float = 0.002, | |
| max_points: int = 120, | |
| ) -> tuple[str, np.ndarray]: | |
| perimeter = cv2.arcLength(contour, True) | |
| eps = max(1.5, simplify_eps * perimeter) | |
| simplified = cv2.approxPolyDP(contour, eps, True) | |
| # If still too many points, increase eps until under max_points. | |
| step = 0 | |
| while len(simplified) > max_points and step < 6: | |
| eps *= 1.4 | |
| simplified = cv2.approxPolyDP(contour, eps, True) | |
| step += 1 | |
| if len(simplified) < 3: | |
| simplified = contour | |
| tokens: list[str] = [str(class_id)] | |
| for pt in simplified.reshape(-1, 2): | |
| nx = float(pt[0]) / float(image_w) | |
| ny = float(pt[1]) / float(image_h) | |
| nx = min(1.0, max(0.0, nx)) | |
| ny = min(1.0, max(0.0, ny)) | |
| tokens.append(f"{nx:.6f}") | |
| tokens.append(f"{ny:.6f}") | |
| return " ".join(tokens), simplified | |
| # ---------------------------------------------------------------------- | |
| # Visualization helpers | |
| # ---------------------------------------------------------------------- | |
| def draw_main_visualization( | |
| img: np.ndarray, | |
| roi: CylinderROI | None, | |
| valve: ValveCandidate | None, | |
| simplified_contour: np.ndarray | None, | |
| thresh_val: int | None, | |
| ) -> np.ndarray: | |
| vis = img.copy() | |
| h, w = vis.shape[:2] | |
| # Cylinder outline (light blue). | |
| if roi is not None: | |
| pts = (roi.polygon_norm * np.array([w, h])).astype(np.int32).reshape(-1, 1, 2) | |
| cv2.polylines(vis, [pts], True, (255, 180, 0), 2) | |
| cv2.putText( | |
| vis, f"cylinder:{roi.cls_name} {roi.conf:.2f}", | |
| (pts[0][0][0], max(30, int(pts[0][0][1]) - 10)), | |
| cv2.FONT_HERSHEY_SIMPLEX, 0.7, (255, 180, 0), 2, | |
| ) | |
| # Valve polygon (green fill + thick green outline). | |
| if valve is not None and simplified_contour is not None: | |
| overlay = vis.copy() | |
| cv2.fillPoly(overlay, [simplified_contour], (0, 255, 0)) | |
| cv2.addWeighted(overlay, 0.35, vis, 0.65, 0, vis) | |
| cv2.polylines(vis, [simplified_contour], True, (0, 255, 0), 3) | |
| bx, by, bw, bh = cv2.boundingRect(simplified_contour) | |
| label = ( | |
| f"valve score={valve.score:.2f} " | |
| f"circ={valve.circularity:.2f} " | |
| f"area={valve.area / (w * h):.3f}" | |
| ) | |
| cv2.putText( | |
| vis, label, (bx, max(30, by - 12)), | |
| cv2.FONT_HERSHEY_SIMPLEX, 0.7, (0, 255, 0), 2, | |
| ) | |
| else: | |
| msg = "NO VALVE DETECTED" | |
| cv2.putText( | |
| vis, msg, (30, 60), | |
| cv2.FONT_HERSHEY_SIMPLEX, 1.2, (0, 0, 255), 3, | |
| ) | |
| if thresh_val is not None: | |
| cv2.putText( | |
| vis, f"L_thresh={thresh_val}", (30, h - 30), | |
| cv2.FONT_HERSHEY_SIMPLEX, 0.7, (255, 255, 255), 2, | |
| ) | |
| return vis | |
| def _dump_debug( | |
| img: np.ndarray, | |
| roi: CylinderROI | None, | |
| bright: np.ndarray, | |
| cleaned: np.ndarray, | |
| filled: np.ndarray, | |
| candidates: list[ValveCandidate], | |
| rejects: list[tuple[np.ndarray, str]], | |
| thresh_val: int, | |
| dark_spots: list[tuple[int, int, int]], | |
| out_path: Path, | |
| ) -> None: | |
| """Save a 2x2 debug panel (input / bright / morphed / candidates).""" | |
| h, w = img.shape[:2] | |
| def to_bgr(gray: np.ndarray) -> np.ndarray: | |
| return cv2.cvtColor(gray, cv2.COLOR_GRAY2BGR) | |
| panel_img = img.copy() | |
| if roi is not None: | |
| cv2.polylines( | |
| panel_img, | |
| [(roi.polygon_norm * np.array([w, h])).astype(np.int32).reshape(-1, 1, 2)], | |
| True, (255, 180, 0), 2, | |
| ) | |
| # Show the dark spots we found (= candidate bolt + petal holes). | |
| for (sx, sy, sr) in dark_spots: | |
| cv2.circle(panel_img, (sx, sy), max(sr, 3), (0, 140, 255), 2) | |
| cv2.putText( | |
| panel_img, f"Lthr={thresh_val} spots={len(dark_spots)}", (30, 40), | |
| cv2.FONT_HERSHEY_SIMPLEX, 0.9, (0, 255, 255), 2, | |
| ) | |
| cand_img = img.copy() | |
| # Draw rejected blobs in red with their reason. | |
| for cnt, reason in rejects: | |
| cv2.drawContours(cand_img, [cnt], -1, (60, 60, 255), 1) | |
| bx, by, _, _ = cv2.boundingRect(cnt) | |
| cv2.putText( | |
| cand_img, reason, (bx, max(15, by - 4)), | |
| cv2.FONT_HERSHEY_SIMPLEX, 0.45, (60, 60, 255), 1, | |
| ) | |
| for i, c in enumerate(candidates): | |
| color = (0, 255, 0) if i == 0 else (0, 200, 220) | |
| thick = 3 if i == 0 else 2 | |
| cv2.drawContours(cand_img, [c.contour], -1, color, thick) | |
| bx, by, _, _ = cv2.boundingRect(c.contour) | |
| cv2.putText( | |
| cand_img, | |
| f"s={c.score:.2f} c={c.circularity:.2f}", | |
| (bx, max(20, by - 5)), | |
| cv2.FONT_HERSHEY_SIMPLEX, 0.6, color, 2, | |
| ) | |
| def resize_for_panel(im: np.ndarray) -> np.ndarray: | |
| scale = 640.0 / max(im.shape[:2]) | |
| return cv2.resize(im, (int(im.shape[1] * scale), int(im.shape[0] * scale))) | |
| p1 = resize_for_panel(panel_img) | |
| p2 = resize_for_panel(to_bgr(bright)) | |
| p3 = resize_for_panel(to_bgr(cleaned)) | |
| p4 = resize_for_panel(cand_img) | |
| for tile, txt in [(p1, "input+cylinder"), (p2, "bright+neutral"), | |
| (p3, "morphed"), (p4, "candidates/rejects")]: | |
| cv2.putText( | |
| tile, txt, (10, 25), | |
| cv2.FONT_HERSHEY_SIMPLEX, 0.7, (0, 255, 255), 2, | |
| ) | |
| row1 = np.hstack([p1, p2]) | |
| row2 = np.hstack([p3, p4]) | |
| panel = np.vstack([row1, row2]) | |
| imwrite_unicode(out_path, panel) | |
| # ---------------------------------------------------------------------- | |
| # Main driver | |
| # ---------------------------------------------------------------------- | |
| def parse_args() -> argparse.Namespace: | |
| p = argparse.ArgumentParser( | |
| description=( | |
| "Auto-label valve handwheels as YOLO polygon segmentation " | |
| "labels (class_id=1 by default)." | |
| ) | |
| ) | |
| p.add_argument("--image-dir", type=Path, default=DEFAULT_IMAGE_DIR) | |
| p.add_argument("--labels-dir", type=Path, default=None, | |
| help="Where to write .txt labels (default: next to images).") | |
| p.add_argument("--vis-dir", type=Path, default=DEFAULT_VIS_DIR, | |
| help="Where to save visualization overlays.") | |
| p.add_argument("--debug-dir", type=Path, default=DEFAULT_DEBUG_DIR, | |
| help="Where to save 2x2 debug panels (--debug).") | |
| p.add_argument("--model", default=DEFAULT_MODEL) | |
| p.add_argument("--device", default="cpu", | |
| help="Ultralytics device string, e.g. cpu or 0.") | |
| p.add_argument("--class-id", type=int, default=1) | |
| p.add_argument("--limit", type=int, default=0, | |
| help="If > 0, only process the first N images (useful for quick check).") | |
| p.add_argument("--names", nargs="*", default=None, | |
| help="Only process images whose stem is in this list.") | |
| p.add_argument("--debug", action="store_true", | |
| help="Save a 4-panel debug image per processed image.") | |
| p.add_argument("--overwrite", action="store_true", | |
| help="Overwrite existing non-empty labels.") | |
| p.add_argument("--skip-visualizations", action="store_true") | |
| # Tuning knobs (all ratios are relative to min(image width, height)): | |
| p.add_argument("--min-luminance", type=int, default=135) | |
| p.add_argument("--neutral-tol", type=int, default=90, | |
| help="|a-128|+|b-128| limit; smaller = stricter 'white'.") | |
| p.add_argument("--close-kernel-ratio", type=float, default=0.035, | |
| help="Morph-close kernel as fraction of min(H,W).") | |
| p.add_argument("--open-kernel-ratio", type=float, default=0.0035) | |
| p.add_argument("--min-area-ratio", type=float, default=0.003, | |
| help="Min valve area as fraction of image area.") | |
| p.add_argument("--max-area-ratio", type=float, default=0.14) | |
| p.add_argument("--max-aspect", type=float, default=2.2) | |
| p.add_argument("--min-density", type=float, default=0.25) | |
| p.add_argument("--dark-spot-min-radius-ratio", type=float, default=0.0020) | |
| p.add_argument("--dark-spot-max-radius-ratio", type=float, default=0.028) | |
| p.add_argument("--min-dark-spots", type=int, default=3, | |
| help="Min dark spots in one cluster to be a valve candidate.") | |
| p.add_argument("--spot-cluster-gap-ratio", type=float, default=0.14, | |
| help="Max spot-pair distance, as fraction of min(H,W).") | |
| p.add_argument("--spot-cluster-max-diameter-ratio", type=float, default=0.30, | |
| help="Max cluster diameter, as fraction of min(H,W). " | |
| "Rejects diffuse clusters on cables/wires.") | |
| p.add_argument("--seed-growth-radius", type=float, default=1.7, | |
| help="Multiplier for seed-ROI radius around spot cluster.") | |
| p.add_argument("--spot-bright-surround-L", type=int, default=130, | |
| help="Min mean L of a ring around each dark spot for " | |
| "it to count (rejects spots on chains/wires).") | |
| p.add_argument("--no-yolo", action="store_true", | |
| help="Skip the YOLO cylinder hint stage (faster).") | |
| # Bbox-prior mode (primary path when bbox labels are present): | |
| p.add_argument("--bbox-dir", type=Path, default=None, | |
| help="Directory containing YOLO-format *bbox* labels " | |
| "(class cx cy w h) used as a prior. Defaults to " | |
| "--image-dir when omitted.") | |
| p.add_argument("--no-bbox-prior", action="store_true", | |
| help="Ignore any existing bbox labels and run the " | |
| "global spot-seeded detector on every image.") | |
| p.add_argument("--bbox-expand-ratio", type=float, default=0.08, | |
| help="Extra margin added around the input bbox before " | |
| "cropping, as a fraction of the bbox size.") | |
| p.add_argument("--bbox-require-spots", type=int, default=3, | |
| help="Min dark circular spots (bolt + petal holes) " | |
| "that must fall inside the polygon for it to be " | |
| "accepted. Set 0 to disable validation.") | |
| return p.parse_args() | |
| def should_skip_label(label_path: Path, overwrite: bool) -> bool: | |
| if overwrite: | |
| return False | |
| if not label_path.exists(): | |
| return False | |
| return label_path.stat().st_size > 0 | |
| def main() -> None: | |
| args = parse_args() | |
| image_dir: Path = args.image_dir | |
| labels_dir: Path = args.labels_dir if args.labels_dir is not None else image_dir | |
| bbox_dir: Path = args.bbox_dir if args.bbox_dir is not None else image_dir | |
| vis_dir: Path = args.vis_dir | |
| debug_dir: Path = args.debug_dir | |
| if not image_dir.exists(): | |
| raise FileNotFoundError(f"Image folder not found: {image_dir}") | |
| labels_dir.mkdir(parents=True, exist_ok=True) | |
| if not args.skip_visualizations: | |
| vis_dir.mkdir(parents=True, exist_ok=True) | |
| if args.debug: | |
| debug_dir.mkdir(parents=True, exist_ok=True) | |
| files = sorted( | |
| p for p in image_dir.iterdir() | |
| if p.is_file() and p.suffix.lower() in IMAGE_SUFFIXES | |
| ) | |
| if args.names: | |
| name_set = {n for n in args.names} | |
| files = [p for p in files if p.stem in name_set] | |
| if args.limit > 0: | |
| files = files[: args.limit] | |
| if not files: | |
| print(f"No images found in: {image_dir}", flush=True) | |
| return | |
| # Device auto-upgrade if CUDA available and user left default cpu. | |
| device = args.device | |
| try: | |
| import torch | |
| if torch.cuda.is_available() and device == "cpu": | |
| device = "0" | |
| print(f"Using GPU: {torch.cuda.get_device_name(0)}", flush=True) | |
| elif device == "cpu": | |
| print("Using CPU (no GPU detected)", flush=True) | |
| except Exception: | |
| pass | |
| print("Initializing valve auto-labeler (polygon mode)...", flush=True) | |
| print(f" image-dir : {image_dir}", flush=True) | |
| print(f" labels-dir : {labels_dir}", flush=True) | |
| print(f" vis-dir : {vis_dir}", flush=True) | |
| print(f" model : {args.model if not args.no_yolo else '(skipped)'}", flush=True) | |
| print(f" device : {device}", flush=True) | |
| print(f" class-id : {args.class_id}", flush=True) | |
| print(f" images : {len(files)}", flush=True) | |
| locator = None | |
| if not args.no_yolo: | |
| try: | |
| locator = CylinderLocator(args.model, device=device) | |
| except Exception as e: | |
| print(f"[Cylinder] Failed to load YOLO ({e}); continuing without hint.", | |
| flush=True) | |
| locator = None | |
| n_ok = 0 | |
| n_hint_missing = 0 | |
| n_valve_fail = 0 | |
| n_read_fail = 0 | |
| n_skip = 0 | |
| n_bbox_prior_used = 0 | |
| n_bbox_prior_fallback = 0 | |
| t_start = time.time() | |
| failures: list[str] = [] | |
| for idx, image_path in enumerate(files, 1): | |
| label_path = labels_dir / f"{image_path.stem}.txt" | |
| if should_skip_label(label_path, args.overwrite): | |
| print(f"[{idx}/{len(files)}] SKIP {image_path.name}", flush=True) | |
| n_skip += 1 | |
| continue | |
| img = imread_unicode(image_path) | |
| if img is None: | |
| print(f"[{idx}/{len(files)}] READ-FAIL {image_path.name}", flush=True) | |
| n_read_fail += 1 | |
| failures.append(image_path.name) | |
| continue | |
| h, w = img.shape[:2] | |
| # Stage 0 (primary path): try the bbox prior if available. | |
| bbox_prior: tuple[int, int, int, int] | None = None | |
| if not args.no_bbox_prior: | |
| bbox_label_path = bbox_dir / f"{image_path.stem}.txt" | |
| bbox_prior = read_yolo_bbox( | |
| bbox_label_path, w, h, class_id=args.class_id, | |
| ) | |
| bbox_debug = (debug_dir / f"{image_path.stem}_bbox.png" | |
| if args.debug else None) | |
| spot_debug = (debug_dir / f"{image_path.stem}.png" | |
| if args.debug else None) | |
| valve: ValveCandidate | None = None | |
| mode_tag = "" | |
| if bbox_prior is not None: | |
| valve = _find_valve_polygon_in_bbox( | |
| img, bbox_prior, | |
| bbox_expand_ratio=args.bbox_expand_ratio, | |
| neutral_tol=args.neutral_tol, | |
| min_dark_spots_inside=args.bbox_require_spots, | |
| require_dark_spots=args.bbox_require_spots > 0, | |
| debug_out=bbox_debug, | |
| ) | |
| if valve is not None: | |
| mode_tag = "bbox" | |
| n_bbox_prior_used += 1 | |
| else: | |
| n_bbox_prior_fallback += 1 | |
| # Stage 1 (optional) & Stage 2 fallback: cylinder hint + spot-seeded | |
| # global search. Only used when the bbox-prior path was unavailable | |
| # or failed validation. | |
| roi: CylinderROI | None = None | |
| if valve is None: | |
| if locator is not None: | |
| roi = locator.locate(img) | |
| if roi is None: | |
| n_hint_missing += 1 | |
| valve = _find_valve_contour( | |
| img, roi, | |
| min_luminance=args.min_luminance, | |
| neutral_tol=args.neutral_tol, | |
| close_kernel_ratio=args.close_kernel_ratio, | |
| open_kernel_ratio=args.open_kernel_ratio, | |
| min_area_ratio=args.min_area_ratio, | |
| max_area_ratio=args.max_area_ratio, | |
| max_aspect=args.max_aspect, | |
| min_density=args.min_density, | |
| dark_spot_min_radius_ratio=args.dark_spot_min_radius_ratio, | |
| dark_spot_max_radius_ratio=args.dark_spot_max_radius_ratio, | |
| min_dark_spots_cluster=args.min_dark_spots, | |
| spot_cluster_gap_ratio=args.spot_cluster_gap_ratio, | |
| spot_cluster_max_diameter_ratio=args.spot_cluster_max_diameter_ratio, | |
| seed_growth_radius=args.seed_growth_radius, | |
| spot_bright_surround_L=args.spot_bright_surround_L, | |
| debug_out=spot_debug, | |
| ) | |
| if valve is not None: | |
| mode_tag = "spot" | |
| roi_tag = ( | |
| f"bbox=prior" if mode_tag == "bbox" | |
| else (f"cyl={roi.cls_name}:{roi.conf:.2f}" if roi else "cyl=none") | |
| ) | |
| if valve is None: | |
| n_valve_fail += 1 | |
| label_path.write_text("", encoding="utf-8") | |
| failures.append(image_path.name) | |
| print(f"[{idx}/{len(files)}] FAIL {image_path.name} ({roi_tag})", | |
| flush=True) | |
| if not args.skip_visualizations: | |
| vis = draw_main_visualization(img, roi, None, None, None) | |
| imwrite_unicode(vis_dir / image_path.name, vis) | |
| continue | |
| label_line, simplified = contour_to_yolo_seg( | |
| valve.contour, w, h, args.class_id, | |
| ) | |
| label_path.write_text(label_line + "\n", encoding="utf-8") | |
| if not args.skip_visualizations: | |
| vis = draw_main_visualization(img, roi, valve, simplified, None) | |
| imwrite_unicode(vis_dir / image_path.name, vis) | |
| n_ok += 1 | |
| area_frac = valve.area / float(w * h) | |
| print( | |
| f"[{idx}/{len(files)}] OK {image_path.name} " | |
| f"mode={mode_tag} score={valve.score:.2f} " | |
| f"circ={valve.circularity:.2f} area/img={area_frac:.3f} " | |
| f"pts={len(simplified)} ({roi_tag})", | |
| flush=True, | |
| ) | |
| elapsed = time.time() - t_start | |
| print("", flush=True) | |
| print("=" * 60, flush=True) | |
| print("Valve auto-label finished.", flush=True) | |
| print(f" success : {n_ok}", flush=True) | |
| print(f" via bbox prior : {n_bbox_prior_used}", flush=True) | |
| print(f" via spot search: {n_ok - n_bbox_prior_used}", flush=True) | |
| print(f" bbox prior rejected (fell back): {n_bbox_prior_fallback}", | |
| flush=True) | |
| print(f" valve not found : {n_valve_fail}", flush=True) | |
| print(f" cylinder hint missing : {n_hint_missing}", flush=True) | |
| print(f" read failures : {n_read_fail}", flush=True) | |
| print(f" skipped : {n_skip}", flush=True) | |
| print(f" elapsed : {elapsed/60:.1f} min ({elapsed:.1f} s)", flush=True) | |
| print("=" * 60, flush=True) | |
| if failures: | |
| print("Images needing attention:", flush=True) | |
| for n in failures[:40]: | |
| print(f" - {n}", flush=True) | |
| if len(failures) > 40: | |
| print(f" ... {len(failures) - 40} more", flush=True) | |
| if __name__ == "__main__": | |
| main() | |