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bottle deploy package v2 (2026-11-07): 5 checkpoints + scene reference
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"""Self-contained Franka FR3 deploy script for offline RL knife policy.
This file is part of a portable package — only depends on:
- PyTorch (>= 2.0)
- numpy, Pillow
- The ./agent/ subfolder (sibling) and ./checkpoints/*.pt
- ./smoke_fixtures/knife_ep0_first5.npz (for offline sanity check)
NOT depended on: any code outside this folder, training data, slurm, etc.
=== Usage ===
1) One-time setup on the deploy machine:
cd <wherever-you-put-this-folder>
pip install -r requirements.txt
2) Verify the package works WITHOUT a robot:
python deploy.py --ckpt checkpoints/wantc_best.pt --mode smoke
3) Real robot run (you wire your Franka SDK into robot_loop_template):
python deploy.py --ckpt checkpoints/wantc_best.pt --mode robot --episodes 20
=== Policy I/O contract ===
step(image, state) -> action
image: HxWx3 uint8 (camera frame; will be resized to 84x84 internally;
intended camera = the base/side view, NOT wrist)
state: [8] float32 (Franka FR3: 7 joint angles in rad + 1 gripper width in m)
action: [8] float64 (target joint angles[:7] in rad + target gripper width[7] in m)
- Action is ABSOLUTE joint position target (NOT delta). Franka joint position
controller will track it internally during the 100ms inter-step interval.
- Control loop runs at 10 Hz (data collection frequency). Don't speed up.
"""
from __future__ import annotations
import argparse, sys, time
from pathlib import Path
from typing import Optional
import numpy as np
import torch
from PIL import Image
# Local imports (agent/ is a sibling folder).
THIS_DIR = Path(__file__).resolve().parent
if str(THIS_DIR) not in sys.path:
sys.path.insert(0, str(THIS_DIR))
from agent import OfflineDrQV2BCAgent # noqa: E402
# =====================================================================
class TemporalEnsembler:
"""ACT-style temporal ensembling for action chunks.
At each timestep, the policy predicts a chunk of `chunk_len` future actions.
For the CURRENT timestep we average the predictions made by the current chunk
and the overlapping chunks from previous steps, weighted by recency
w = exp(-m * age) (age 0 = freshest). This smooths motion and cuts compounding
drift. chunk_len=1 => returns the single action unchanged (no ensembling).
NOTE: this exact logic is mirrored in screen_iql.py so the offline self-rollout
drift predicts this deploy behavior. Keep the two in sync.
"""
def __init__(self, chunk_len: int, action_dim: int, m: float = 0.01):
self.K = int(chunk_len); self.A = int(action_dim); self.m = float(m)
self.reset()
def reset(self) -> None:
self.t = 0
self.chunks = [] # list of (start_t, chunk[K, A])
def step(self, new_chunk: np.ndarray) -> np.ndarray:
"""new_chunk [K, A] predicted at the current timestep -> ensembled action [A]."""
self.chunks.append((self.t, np.asarray(new_chunk)))
self.chunks = [(s, c) for (s, c) in self.chunks if s > self.t - self.K]
acts, ages = [], []
for s, c in self.chunks:
k = self.t - s
if 0 <= k < self.K:
acts.append(c[k]); ages.append(self.t - s)
acts = np.stack(acts, 0)
w = np.exp(-self.m * np.asarray(ages, dtype=np.float64)); w /= w.sum()
out = (w[:, None] * acts).sum(0)
self.t += 1
return out
# =====================================================================
class DeployAgent:
"""Real-time inference wrapper for a trained DrQ-v2 + TD3+BC / IQL policy."""
def __init__(self, ckpt_path: str, device: Optional[str] = None,
frame_stack: int = 3, image_size: int = 84,
deterministic: bool = True):
if device is None:
device = "cuda" if torch.cuda.is_available() else "cpu"
self.device = device
self.frame_stack = frame_stack
self.image_size = image_size
self.deterministic = deterministic
print(f"[deploy] loading ckpt: {ckpt_path}")
ckpt = torch.load(ckpt_path, map_location=device, weights_only=False)
sd = ckpt["state_dict"]
# Action de-normalization stats (per-dim min/max in physical units).
self.action_min = np.asarray(ckpt["action_min"], dtype=np.float32)
self.action_max = np.asarray(ckpt["action_max"], dtype=np.float32)
rng = (self.action_max - self.action_min).copy()
rng[rng < 1e-6] = 1.0
self.action_range = rng
action_dim = len(self.action_min)
# State normalization stats (baked into ckpt as cpu tensors).
def _to_np(x):
if isinstance(x, torch.Tensor):
return x.detach().cpu().numpy().astype(np.float32)
return np.asarray(x, dtype=np.float32)
state_mean = _to_np(ckpt["state_mean"] if "state_mean" in ckpt else sd["state_mean"])
state_std = _to_np(ckpt["state_std"] if "state_std" in ckpt else sd["state_std"])
state_dim = len(state_mean)
# Infer chunk length from the actor output layer (action_dim * chunk_len).
chunk_len = int(sd["actor"]["policy.4.weight"].shape[0] // action_dim)
self.chunk_len = chunk_len
# Reconstruct agent (only image_encoder + actor used at deploy).
self.agent = OfflineDrQV2BCAgent(
image_in_channels=frame_stack * 3,
state_dim=state_dim, action_dim=action_dim,
state_mean=torch.from_numpy(state_mean),
state_std=torch.from_numpy(state_std),
device=device, chunk_len=chunk_len,
)
# Partial load: encoder + actor ONLY. The critic (and IQL V head) is not
# needed at deploy and may differ in architecture across checkpoints.
self.agent.image_encoder.load_state_dict(sd["image_encoder"])
self.agent.actor.load_state_dict(sd["actor"])
self.agent.train(False)
print(f"[deploy] ckpt step={ckpt.get('step','?')} action_dim={action_dim} "
f"state_dim={state_dim} chunk_len={chunk_len} device={device}")
self._frames: Optional[list] = None # initialized on reset()
self._ens = TemporalEnsembler(chunk_len, action_dim, m=0.01)
# ------------------------------------------------------------------
def reset(self) -> None:
"""Call at the start of each episode to reset the frame stack + ensembler."""
self._frames = None
self._ens.reset()
def _resize_uint8(self, img: np.ndarray) -> np.ndarray:
if img.dtype != np.uint8:
img = img.astype(np.uint8)
if img.shape[0] == self.image_size and img.shape[1] == self.image_size:
return img
return np.asarray(Image.fromarray(img).resize(
(self.image_size, self.image_size), Image.BILINEAR))
@torch.no_grad()
def step(self, image_raw: np.ndarray, state: np.ndarray) -> np.ndarray:
"""One inference step. Call once per 100ms control cycle.
Args:
image_raw: [H, W, 3] uint8 — single camera frame this step (any H, W).
MUST be the base/side view (matches training).
state: [8] float — Franka 7 joint angles (rad) + gripper width (m).
Returns:
action: [8] float64 — target_joint_angles[:7] (rad)
+ target_gripper_width[7] (m).
Send action[:7] to Franka joint controller and
action[7] to gripper controller.
"""
# 1. resize to 84x84 uint8
img_small = self._resize_uint8(image_raw)
# 2. update frame stack (oldest first; replicate first frame at reset)
if self._frames is None:
self._frames = [img_small.copy() for _ in range(self.frame_stack)]
else:
# copy: _resize_uint8 may return the caller's array by reference when the
# frame is already 84x84; without copy a reused camera buffer would alias
# all stacked frames -> stack collapses to [t,t,t] -> silent mis-actuation.
self._frames.append(img_small.copy())
self._frames = self._frames[-self.frame_stack:]
# 3. assemble channel-first obs:
# [t-2 chan 0..2, t-1 chan 0..2, t chan 0..2]
stacked = np.stack(self._frames, axis=0)
obs = stacked.transpose(0, 3, 1, 2).reshape(
self.frame_stack * 3, self.image_size, self.image_size)
obs_t = torch.from_numpy(obs)
state_t = torch.from_numpy(np.asarray(state, dtype=np.float32))
# 4. predict a chunk of future actions, then temporally ensemble across
# overlapping past chunks -> the action for THIS timestep (chunk_len=1
# => single action, no ensembling).
chunk = self.agent.act_chunk(obs_t, state_t).detach().cpu().numpy().astype(np.float64) # [K, A]
action_n = self._ens.step(chunk) # [A]
action_n = np.clip(action_n, -1.0, 1.0)
# 5. de-normalize [-1, 1] -> physical
return (action_n + 1.0) * 0.5 * self.action_range + self.action_min
# =====================================================================
def offline_smoke(ckpt_path: str) -> None:
"""No-robot sanity check: replay 5 demo frames + states through the agent,
print per-step action vs demo action L2 error."""
fixt = next(iter(sorted((THIS_DIR / "smoke_fixtures").glob("*.npz"))), None)
if fixt is None or not fixt.exists():
print(f"[smoke] no fixture .npz under {THIS_DIR/'smoke_fixtures'}"); sys.exit(2)
print(f"[smoke] fixture: {fixt.name}")
d = np.load(fixt)
frames, states, demo_actions = d["frames"], d["states"], d["demo_actions"]
agent = DeployAgent(ckpt_path)
agent.reset()
print(f"\n[smoke] running {len(frames)} demo frames:")
for i in range(len(frames)):
a = agent.step(frames[i], states[i])
err = np.linalg.norm(a - demo_actions[i])
print(f" step {i}: action[:4]={np.round(a[:4],3)} "
f"demo[:4]={np.round(demo_actions[i][:4],3)} L2_err={err:.3f}")
print("\n[smoke] OK — model loads + produces finite actions in valid range.")
print(" L2_err ~0.2 is normal (BC term keeps policy close to demo).")
print(" If you see NaN or |action| > Franka joint limit -> something is wrong.")
# =====================================================================
def robot_loop_template(ckpt_path: str, n_episodes: int = 20,
max_steps: int = 250, control_hz: float = 10.0) -> None:
"""Skeleton for real robot trials. REPLACE the FrankaRobot stub below
with your actual Franka SDK calls. Logs per-episode success rate."""
agent = DeployAgent(ckpt_path)
# ==================== REPLACE THIS STUB ====================
class FrankaRobot:
"""Replace each method with your Franka SDK (LeRobot, franka-py,
polymetis, frankx, ROS, ...). All five methods must be implemented."""
def go_home(self) -> None:
"""Move arm to home pose at startup. Block until done."""
print("[robot] go_home (stub)"); time.sleep(0.5)
def reset_episode(self) -> None:
"""Per-episode reset: move arm to the start pose used during
data collection (see episode 0, frame 0 in smoke_fixtures),
and wait for human to place knife at the initial position."""
print("[robot] reset_episode (stub) — place knife at start pose")
time.sleep(0.5)
def get_image(self) -> np.ndarray:
"""Return current camera frame as HxWx3 uint8. Use the SIDE view
(base_rgb) — NOT the wrist camera."""
return np.zeros((256, 256, 3), dtype=np.uint8)
def get_state(self) -> np.ndarray:
"""Return current state as float32 array of length 8:
[joint_0, joint_1, ..., joint_6, gripper_width]
All in physical units: rad for joints, meters for gripper."""
return np.zeros(8, dtype=np.float32)
def send_joint_target(self, q7: np.ndarray, gripper: float) -> None:
"""Send a single target. q7 is 7-dim ABSOLUTE joint target (rad).
gripper is target width in meters. Franka joint position controller
will smoothly track the target during the 100ms interval before
the next step()."""
pass
def episode_done(self) -> bool:
"""Optional early-termination check. Return True to break the loop."""
return False
robot = FrankaRobot()
# ============================================================
successes, period = [], 1.0 / control_hz
robot.go_home()
for ep in range(n_episodes):
print(f"\n=== Episode {ep+1}/{n_episodes} ===")
agent.reset()
robot.reset_episode()
for t in range(max_steps):
loop_t0 = time.time()
img = robot.get_image()
state = robot.get_state()
action = agent.step(img, state)
robot.send_joint_target(action[:7], gripper=float(action[7]))
if robot.episode_done():
break
elapsed = time.time() - loop_t0
if elapsed < period:
time.sleep(period - elapsed)
ans = input(f" Episode {ep+1} success? (y/n/skip) ").strip().lower()
if ans == "skip":
continue
successes.append(ans == "y")
print(f" → running SR: {sum(successes)}/{len(successes)} = "
f"{sum(successes)/len(successes):.1%}")
if successes:
print(f"\n=== Final: {sum(successes)}/{len(successes)} = "
f"{sum(successes)/len(successes):.1%} ===")
# =====================================================================
def main():
p = argparse.ArgumentParser()
p.add_argument("--ckpt", required=True,
help="Path to ckpt: checkpoints/{wantc,viper,diffrew}_best.pt")
p.add_argument("--mode", choices=["smoke", "robot"], default="smoke",
help="'smoke' = offline sanity check (no robot); "
"'robot' = run real robot loop (replace SDK stub first)")
p.add_argument("--episodes", type=int, default=20)
p.add_argument("--max-steps", type=int, default=250)
args = p.parse_args()
if args.mode == "smoke":
offline_smoke(args.ckpt)
else:
robot_loop_template(args.ckpt, n_episodes=args.episodes,
max_steps=args.max_steps)
if __name__ == "__main__":
main()